Clutch - Removal, Replacement And Installation

• Clutch Control Mechanism, Left-Hand Drive (B5234T3, M56; 2001-2004)
  • Bushing, clutch pedal, replacing
    • Removal
      • Remove the soundproofing panel and the pedal position sensor
      • Unhook auxiliary spring
      • Unscrew pedal bearing screw
      • Replacing bushings or pedal assembly
    • Installation
      • Install the bracket with the pedal
      • Install clutch cylinder push rod
  • Master cylinder, replacing
    • Removal
      • Removing the air cleaner (ACL) housing
      • Removing the clutch pipe
      • Removing the soundproofing panel and pedal components
      • Removing the push rod from the master cylinder
      • Removing the master cylinder from the firewall
    • Installation
      • Installing the master cylinder
      • Installing components on the cylinder
      • Installing the clutch pipe on the cylinder
• Clutch Control Mechanism, Left-Hand Drive (B5244S, M56; 2001-2007)
  • Bushing, clutch pedal, replacing
  • Master cylinder, replacing
• Clutch Control Mechanism, Left-Hand Drive (B5244T3, M56; 2001-2003)
  • Bushing, clutch pedal, replacing
  • Master cylinder, replacing
• Clutch Control Mechanism, Left-Hand Drive (B5254T2, M56; 2004-2007)
  • Bushing, clutch pedal, replacing
  • Master cylinder, replacing
• Clutch Control Mechanism, Left-Hand Drive (B5254T4, M66 AWD; 2004-2007)
  • Bushing, clutch pedal, replacing
  • Clutch cable, replacing
    • Notes
    • Preparatory work
      • Disconnecting the battery lead
    • Removal
      • Removing components
      • Preparation
      • Open the bleed screw
      • Removing the clutch line
    • Installation
      • Installing components
      • Bleeding the clutch
      • Installing components, continued
    • Finishing
      • Installing the battery lead
      • Final check
  • Master cylinder, replacing
• Clutch Control Mechanism, Right-Hand Drive (B5234T3, M56; 2001-2004)
  • Bushing, clutch pedal, replacing
    • Bushing, clutch pedal, replacing
      • Removal
        • Remove the soundproofing panel on the right-hand side
      • Remove the pedal position sensor from the push rod
      • Remove clutch pedal screws
      • Replace the bushings in the brake pedal
      • Installation
        • Install clutch pedal on bracket
      • Install clutch components in car
    • Master cylinder, replacing
      • Notes
      • Removal
      • Installation
  • Master cylinder, replacing
    • Notes
    • Removal
      • Removing the torque rod
      • Disconnecting the connectors
      • Removing the soundproofing panel
      • Removing components in the passenger compartment
      • Removing the nuts for the clutch cylinder at the firewall
      • Blocking the hose as far as the clutch cylinder with a hose clip
      • Removing the master cylinder
    • Installation
      • Installing the master cylinder
      • Installing components inside the car
      • Finishing work in the engine compartment
• Clutch Control Mechanism, Right-Hand Drive (B5244S, M56; 2001-2007)
  • Bushing, clutch pedal, replacing
  • Master cylinder, replacing
• Clutch Control Mechanism, Right-Hand Drive (B5244T3, M56; 2001-2003)
  • Bushing, clutch pedal, replacing
  • Master cylinder, replacing
• Clutch Control Mechanism, Right-Hand Drive (B5254T2, M56; 2004-2007)
  • Bushing, clutch pedal, replacing
  • Master cylinder, replacing
• Clutch Control Mechanism, Right-Hand Drive (B5254T4, M66 AWD; 2004-2007)
  • Bushing, clutch pedal, replacing
  • Clutch cable, replacing
    • Notes
    • Preparatory work
      • Removing the clutch line
    • Removal
      • Removing the clutch line
    • Installation
      • Installing the clutch line
    • Finishing
      • Installing the clutch line
  • Master cylinder, replacing
• Mechanical Clutch (B5234T3, M56; 2001-2004)
  • Pressure plate/clutch driven plate, replacing
    • Notes
    • Removal
      • Blocking the flywheel
      • Aligning the counterhold for automatic clutch adjustment
      • Installing the compression tool
      • Relieving the load from the clutch diaphragm spring
      • Checking the clutch
      • Checking the pressure plate for out-of-true
      • Checking the clutch driven plate
      • Checking that there are no cracks or large scratches on the flywheel
    • Installation
      • Installing the centering tool for the clutch driven plate
      • Installing the clutch driven plate
      • Installing the tools on the clutch
      • Installing the clutch
      • Removing the tools
    • Replacing the flywheel
      • Replacing flywheel
      • Replacing the flywheel (Gasoline)
        • Notes
        • Removal
        • Installation
      • Replacing the flywheel (Diesel)
        • Notes
        • Removal
        • Installation
• Mechanical Clutch (B5244S, M56; 2001-2007)
  • Pressure plate/clutch driven plate, replacing
• Mechanical Clutch (B5244T3, M56; 2003)
  • Pressure plate/clutch driven plate, replacing
    • Notes
    • Removal
      • Blocking the flywheel
      • Aligning the counterhold for automatic clutch adjustment
      • Installing the compression tool
      • Relieving the load from the clutch diaphragm spring
      • Checking the clutch
      • Checking the pressure plate for out-of-true
      • Checking the clutch driven plate
      • Checking that there are no cracks or large scratches on the flywheel
    • Installation
      • Installing the centering tool for the clutch driven plate
      • Installing the clutch driven plate
      • Installing the tools on the clutch
      • Installing the clutch
      • Removing the tools
• Mechanical Clutch (B5244T3, M56; 2001-2003)
  • Pressure plate/clutch driven plate, replacing
• Mechanical Clutch (B5244T5, M66; 2005-2007)
  • Pressure plate/clutch driven plate, replacing
    • Notes
    • Removal
      • Preparatory work
      • Blocking the flywheel
      • Installing the counterhold
      • Installing compression tool
      • Checking the clutch
      • Checking the pressure plate for out-of-true
      • Checking the clutch driven plate
      • Checking the flywheel
    • Installation
      • Installing the centering tool for the clutch driven plate
      • Installing the clutch driven plate
      • Installing the compression tool on a removed clutch
      • Installing the clutch
      • Removing tools
• Mechanical Clutch (B5254T2, M56; 2004-2007)
  • Pressure plate/clutch driven plate, replacing
    • Notes
    • Removal
      • Preparatory work
      • Blocking the flywheel
      • Installing the counterhold
      • Installing compression tool
      • Checking the clutch
      • Checking the pressure plate for out-of-true
      • Checking the clutch driven plate
      • Checking the flywheel
    • Installation
      • Installing the centering tool for the clutch driven plate
      • Installing the clutch driven plate
      • Installing the compression tool on a removed clutch
      • Installing the clutch
      • Removing tools
• Mechanical Clutch (B5254T4, M66 AWD; 2004-2007)
  • Clutch disc and pressure plate
    • Notes
    • Removal
      • Preparatory work
      • Blocking the flywheel
      • Installing the counterhold
      • Installing compression tool
      • Checking clutch
      • Checking the pressure plate for out-of-true
      • Checking the clutch disc
      • Checking the flywheel
    • Installation
      • Installing clutch disc's centering drift
      • Installing the clutch driven plate
      • Installing compression tool on loose clutch
      • Installing the clutch
      • Removing tools
• Throw Out Bearing (B5234T3, M56; 2002-2004)
  • Clutch slave cylinder
    • Notes
    • Removing clutch cylinder
    • Checking clutch slave cylinder and throw out bearing
    • Installing clutch cylinder
    • Installing rubber seal for pipe in clutch cover
• Throw Out Bearing (B5244S, M56; 2002-2007)
  • Clutch slave cylinder
• Throw Out Bearing (B5244T3, M56; 2002-2003)
  • Clutch slave cylinder
• Throw Out Bearing (B5254T2, M56; 2004-2007)
  • Clutch slave cylinder
• THROWOUT Bearing (B5234T3, M56; B5244S, M56; B5244T3, M56; 2001)
  • Throwout bearing, replacing
    • Notes
    • Removing the clutch cylinder
    • Checking the clutch slave cylinder and throwout bearing
    • Installing the clutch cylinder
    • Installing the rubber seal for the pipe in the clutch cover
• THROWOUT Bearing (B5244T5, M66; 2005-2007)
  • Throwout bearing, replacing
• THROWOUT Bearing (B5254T4, M66 AWD; 2004-2007)
  • Clutch slave cylinder
    • Notes
    • Input shaft seal
      • Notes
      • Removal
      • Installation