Cooling System - Removal, Replacement And Installation

• Charge Air Cooler (CAC) And Connections (B5254T4; 2004-2007)
  • Radiator/charge air cooler (CAC), replacing
    • Notes
    • Removal
      • Preparatory work
      • Removing the engine cooling fan (FC)
      • Removing the front bumper cover
      • Removing the air conditioning aggregate
      • Draining coolant
      • Removing the radiator assembly, continued
      • Removing the radiator and the charge air cooler (CAC)
    • Installation
      • Notes
      • Installing the radiator and the charge air cooler (CAC)
      • Installing the cooler unit
      • Installing the radiator assembly, continued
      • Installing the front bumper cover
      • Installing the engine cooling fan (FC)
      • Finishing
    • Refrigerant, draining
• Charge Air Cooler (CAC) And Terminals (B5204T5; 2004-2007)
  • Radiator / charge air cooler (CAC), replacement
    • Notes
    • Removal
      • Removing the radiator unit
      • Work under the car
      • Drain the coolant
      • Work from above
    • Installation
      • Installing the radiator and charge air cooler (CAC)
      • Work from above
      • Installing the engine cooling fan (FC)
      • Topping up the coolant
• Charge Air Cooler (CAC) And Terminals (B5234T3; 2001-2004)
  • Radiator / charge air cooler (CAC), replacement
• Charge Air Cooler (CAC) And Terminals (B5244S; 2001-2006)
  • Radiator / charge air cooler (CAC), replacement
• Charge Air Cooler (CAC) And Terminals (B5244S6; 2003-2006)
  • Radiator / charge air cooler (CAC), replacement
• Charge Air Cooler (CAC) And Terminals (B5244T3; 2001-2003)
  • Radiator / charge air cooler (CAC), replacement
• Charge Air Cooler (CAC) And Terminals (B5244T5; 2005-2009)
  • Radiator / charge air cooler (CAC), replacement
• Charge Air Cooler (CAC) And Terminals (B5254T2; 2003-2009)
  • Radiator / charge air cooler (CAC), replacement
• Charge Air Cooler (CAC) With Connections (B5204T5; B5254T4; 2004-2007)
  • Replacing the radiator / charge air cooler (CAC)
    • Notes
    • Removal
      • Removing the radiator unit
      • Work under the car
      • Drain the coolant
    • Installation
      • Installing the radiator and charge air cooler (CAC)
      • Installing the screws for the air conditioning aggregate
      • Installing the engine cooling fan (FC)
      • Topping up the coolant
• Charge Air Cooler (CAC) With Connections (B5234T3; 2001-2004)
  • Replacing the radiator / charge air cooler (CAC)
• Charge Air Cooler (CAC) With Connections (B5244S; 2001-2006)
  • Replacing the radiator / charge air cooler (CAC)
• Charge Air Cooler (CAC) With Connections (B5244S6; 2003-2006)
  • Replacing the radiator / charge air cooler (CAC)
• Charge Air Cooler (CAC) With Connections (B5244T3; 2001-2003)
  • Replacing the radiator / charge air cooler (CAC)
• Charge Air Cooler (CAC) With Connections (B5244T5; 2005-2009)
  • Replacing the radiator / charge air cooler (CAC)
• Charge Air Cooler (CAC) With Connections (B5254T2; 2003-2009)
  • Replacing the radiator / charge air cooler (CAC)
• Engine Coolant Pump And Thermostat (B5204T5; B5254T4; 2004)
  • Coolant pump, replacing
    • Notes
    • Removing the coolant pump
    • Position the engine according to the marking
    • Removing the timing belt
    • Remove the coolant pump
    • Replace the coolant pump
    • Installing the timing belt
    • Tension the timing belt
    • Check
    • Reinstall
    • Checking work
  • Replacing the thermostat and/or engine coolant temperature sensor
    • Notes
    • Replacing the engine coolant temperature (ECT) sensor
      • Removing the engine coolant temperature (ECT) sensor
      • Installing the engine coolant temperature (ECT) sensor
    • Replacing the thermostat
      • Preparation
      • Removing the thermostat
      • Replacing the thermostat
      • Installing the thermostat
      • Finishing
• Engine Coolant Pump And Thermostat (B5204T5; 2005-2007)
  • Coolant pump, replacing
  • Thermostat / temperature sensor, engine coolant, replacing
    • Notes
    • Removing / installing
      • Removing the engine coolant temperature (ECT) sensor
      • Installing the engine coolant temperature (ECT) sensor
    • Removal
      • Preparation
      • Removing the engine control module (ECM)
      • Removing the auxiliaries belt
      • Removing the power steering pump
      • Removing the thermostat housing
    • Installation
      • Notes
      • Installing the thermostat housing
      • Finishing
      • Installing control modules
• Engine Coolant Pump And Thermostat (B5234T3; 2002-2004)
  • Coolant pump, replacing
  • Replacing the thermostat and/or engine coolant temperature sensor
• Engine Coolant Pump And Thermostat (B5234T3; B5244T3; 2001)
  • Coolant pump, replacing
  • Thermostat / temperature sensor, engine coolant, replacing
    • Preparation
    • Removing the thermostat
    • Removing the engine coolant temperature (ECT) sensor
    • Installing the thermostat
    • Installing the engine coolant temperature (ECT) sensor
    • Finishing
    • Function test
• Engine Coolant Pump And Thermostat (B5244S; 2001)
  • Replacing the coolant pump
    • Removing the coolant pump
    • Position the engine according to the marking
    • Removing the timing belt
    • Remove the coolant pump
    • Replace the coolant pump
    • Installing the camshaft belt
    • Tension the timing belt
    • Check
    • Reinstall
    • Checking work
  • Thermostat / temperature sensor, engine coolant, replacing
• Engine Coolant Pump And Thermostat (B5244S; 2002-2006)
  • Replacing the coolant pump
  • Replacing the thermostat and/or engine coolant temperature sensor
• Engine Coolant Pump And Thermostat (B5244S6; 2003-2006)
  • Replacing the coolant pump
  • Replacing the thermostat and/or engine coolant temperature sensor
• Engine Coolant Pump And Thermostat (B5244T3; 2002-2003)
  • Coolant pump, replacing
  • Replacing the thermostat and/or engine coolant temperature sensor
• Engine Coolant Pump And Thermostat (B5244T5; B5254T2; 2005-2009)
  • Coolant pump, replacing
  • Thermostat / temperature sensor, engine coolant, replacing
• Engine Coolant Pump And Thermostat (B5254T2; 2003-2004)
  • Coolant pump, replacing
  • Replacing the thermostat and/or engine coolant temperature sensor
• Engine Coolant Pump And Thermostat (B5254T4, TF-80SC AWD; 2006-2007)
  • Coolant pump, replacing
  • Replacing the thermostat and/or engine coolant temperature sensor
• Fan, Fan Shroud And Clutch (B5204T5; 2004-2007)
  • Engine cooling fan (FC), replacing
    • Removing the engine cooling fan (FC)
      • Removing the engine cooling fan (FC)
    • Installation
      • Installing the engine cooling fan (FC) and fan shroud
      • Replacing the cool box, certain versions only
• Fan, Fan Shroud And Clutch (B5234T3; 2001-2004)
  • Engine cooling fan (FC), replacing
• Fan, Fan Shroud And Clutch (B5244S; 2001-2006)
  • Engine cooling fan (FC), replacing
• Fan, Fan Shroud And Clutch (B5244S6; 2003-2004)
  • Engine cooling fan (FC), replacing
• Fan, Fan Shroud And Clutch (B5244T3; 2001-2003)
  • Engine cooling fan (FC), replacing
• Fan, Fan Shroud And Clutch (B5244T5; 2005-2009)
  • Engine cooling fan (FC), replacing
• Fan, Fan Shroud And Clutch (B5254T2; 2003-2009)
  • Engine cooling fan (FC), replacing
• Fan, Fan Shroud And Clutch (B5254T4; 2004-2007)
  • Engine cooling fan (FC), replacing
    • Notes
    • Removal
      • Preparatory work
      • Removing the engine cooling fan (FC)
      • Removing the fan shroud
    • Installation
      • Notes
      • Installing the fan shroud
      • Installing the engine coolant fan (FC)
      • Finishing
• Radiator And Connections (B5204T5; 2004-2007)
  • Radiator / charge air cooler (CAC), replacement
• Radiator And Connections (B5204T5; B5254T4; 2004-2007)
  • Replacing the radiator / charge air cooler (CAC)
• Radiator And Connections (B5234T3; 2001-2004)
  • Radiator / charge air cooler (CAC), replacement
• Radiator And Connections (B5244S; 2001-2006)
  • Radiator / charge air cooler (CAC), replacement
• Radiator And Connections (B5244S6; 2003-2006)
  • Radiator / charge air cooler (CAC), replacement
• Radiator And Connections (B5244T3; 2001-2003)
  • Radiator / charge air cooler (CAC), replacement
• Radiator And Connections (B5244T5; 2005-2009)
  • Radiator / charge air cooler (CAC), replacement
• Radiator And Connections (B5254T2; 2003-2009)
  • Radiator / charge air cooler (CAC), replacement
• Radiator And Connections (B5254T4; 2004-2007)
  • Radiator/charge air cooler (CAC), replacing