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Connecting The Quick Release Connector, Updated Method (GROUP 23, NO. 0052)

WARNING: This page is about the S70 T-5, Automatic, which is a different variant/trim than selected.
Publication date: 2000-11-01
Reference number: GROUP 23, NO. 0052
Supersedes refnos: 23-0052

CONNECTING THE QUICK RELEASE CONNECTOR, UPDATED METHOD

CONNECTING THE QUICK RELEASE CONNECTOR, UPDATED METHOD

TECHNICAL SERVICE BULLETIN

Reference Number(s): GROUP 23, NO. 0052, 2-23-0052, Date of Issue:  November, 2000
VOLVO: 1993-97 850; 1997-98 S90, V90; 2000-01 S40, V40, 2001 S60; 1999-2001 S80; 1998-2001 C70, V70, 1998-2000 S70
SECTION: 2 - Engine
GROUP: 23 - Emissions
NO. : 0052
Superceded Bulletin(s): GROUP 23, NO. 0052, 2-23-0052, Date of Issue:  October, 2000
NOTE: This Service Bulletin replaces the previous Service Bulletin 230052 from October 2000, which should be discarded.

BACKGROUND

This Service Bulletin describes an updated method for connecting the quick-release connectors In the fuel injection system.

MATERIAL

Description: Lubricant

Part No.: 1161580

QUICK-RELEASE CONNECTOR, FUEL SYSTEM

There are a number of quick-release connectors on the fuel injection system, the fuel tank, the fuel filter and the intake manifold. In addition, a quick-release connector, can be found on certain cars at the rear edge of the sub-frame.

These quick-release connectors are of differing designs and are taken apart in different ways. For certain quick-release connectors special tools are required.

All quick-release connectors have O-rings as seals.

Fig 1: Connector Locations
G00173222

LUBRICATING WHEN CONNECTING QUICK-RELEASE CONNECTORS

The quick-release connectors in the marked area (arrow in Fig 2 ) on the fuel line must be lubricated using lubricant p/n 1161580 before connection.

NOTE: Engine oil (mineral oil) may also be used. Do not use synthetic engine oil.
Fig 2: Lubricating Connectors
G00173223

CHECKING THAT CONNECTION IS SECURE

Check that the quick-release connector has locked. Try pulling the connector apart by hand firmly, using approximately 10-20 lb of force.

Ensure that there is some play in the connector. Press the connector together and pull the connector apart.

The illustration displays an example of the connection. Fig 3 .

Fig 3: Checking Secure Connections
G00173224