DTC P1604: Startability Malfunction [11/2021 - ]: Procedure
- CHECK DTC
- Turn the ignition switch to ON.
- Using GTS or a general scan tool, read the DTC of [Engine].
Powertrain > Engine Control System > Trouble Codes
Is DTC other than P1604 displayed? (Current code)
Result Proceed to Yes (Check the appropriate DTC using the "Diagnostic Trouble Code (DTC)".) A No B
Result:
A
CHECK APPROPRIATE DTC
Refer to DIAGNOSTIC TROUBLE CODE CHART [11/2021 - 06/2022] , or refer to DIAGNOSTIC TROUBLE CODE CHART [06/2022 - 12/2023] , or refer to DIAGNOSTIC TROUBLE CODE CHART [12/2023 - 10/2024] , or refer to DIAGNOSTIC TROUBLE CODE CHART [10/2024 - ]
Result:
B
See step 2
- CHECK IMMOBILISER
- Check the immobiliser.
Refer to HOW TO PROCEED WITH TROUBLESHOOTING [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No (Repair the immobiliser.) B
Result:
B
REPAIR IMMOBILISER
Refer to HOW TO PROCEED WITH TROUBLESHOOTING [11/2021 - ]
Result:
A
See step 3
- Check the immobiliser.
- CHECK FOR MALFUNCTION OCCURRENCE
- Check for the condition of fault occurrence.
Is it possible to reproduce the faulty phenomenon or to identify the faulty condition?
Result Proceed to Yes A No B
Result:
A
See step 30
Result:
B
See step 4
- Check for the condition of fault occurrence.
- CHECK FREEZE FRAME DATA
- Turn the ignition switch to ON.
- Using GTS, read the values in [Engine Speed] and [Control module voltage].
Powertrain > Engine Control System > DTC(P1604) > Freeze Frame Data
Tester Display Engine Speed Control module voltage Is the value of [Engine Speed] 0 RPM?
Result Proceed to Yes (When the value of [Control module voltage] is less than 5 V) A Yes (When the value of [Control module voltage] is 5 V or higher) B No (When the value of [Engine Speed] is less than 250 RPM) C No (When the value of [Engine Speed] is 250 RPM or more) D
Result:
A
CHECK BATTERY
Refer to ON-VEHICLE INSPECTION [11/2021 - ]
Result:
C
See step 12
Result:
D
See step 20
Result:
B
See step 5
- CHECK FREEZE FRAME DATA
- Using GTS, read the value in [Control module voltage].
Powertrain > Engine Control System > DTC(P1604) > Freeze Frame Data
Tester Display Control module voltage Is the value of [Control module voltage] less than 9 V?
Result Proceed to Yes (It is possible that the engine friction is too large. Check the engine.) A No (When the value of [Control module voltage] changes in any one of Freeze Frame Data) B No (When the value of [Control module voltage] does not change in all Freeze Frame Data) C
Result:
A
CHECK ENGINE
It is possible that the engine friction is too large. Check the engine.
Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]
Result:
C
CHECK STARTER SIGNAL CIRCUIT
Refer to Starter Signal Circuit [11/2021 - ]
Result:
B
See step 6
- Using GTS, read the value in [Control module voltage].
- CHECK INSTALLATION CONDITION OF CRANKSHAFT POSITION SENSOR
- Check the installation condition of crankshaft position sensor.
Is the crankshaft position sensor installed correctly?
Result Proceed to Yes A No (Install the crankshaft position sensor correctly.) B
Result:
B
INSTALL CRANKSHAFT POSITION SENSOR CORRECTLY
Refer to INSTALLATION [11/2021 - ]
Result:
A
See step 7
- Check the installation condition of crankshaft position sensor.
- CHECK CRANKSHAFT POSITION SENSOR
- Check the crankshaft position sensor.
Refer to DTC P0335: Crankshaft Position Sensor "A" Circuit [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No (Replace the crankshaft position sensor.) B
Result:
B
REPLACE CRANKSHAFT POSITION SENSOR
Refer to REMOVAL [11/2021 - ]
Result:
A
See step 8
- Check the crankshaft position sensor.
- CHECK POWER SUPPLY OF CRANKSHAFT POSITION SENSOR
- Turn the ignition switch to OFF.
- Disconnect the connector from the crankshaft position sensor.
- Turn the ignition switch to ON.
- Measure the voltage between crankshaft position sensor connector and engine ground.
Connector & terminal
B5-3 - Engine ground
Is the voltage 4.5 V or higher?
Result Proceed to Yes A No (Repair open or short circuit to ground in the harness between ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 9
- CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance of harness between ECM connector and crankshaft position sensor connector.
Connector & terminal
B1-66 (CRADIGT) - B5-1
B1-68 (AVSSCRA) - B5-2
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 10
- CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR (SHORT TO GROUND)
- Measure the resistance between crankshaft position sensor connector and engine ground.
HINT:
Connect all connectors after measurement.
Connector & terminal
B5-1 - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 11
- Measure the resistance between crankshaft position sensor connector and engine ground.
- CHECK FOR MALFUNCTION OCCURRENCE
- Replace the crankshaft position sensor.
Refer to REMOVAL [11/2021 - ]
- Check that the fault is removed.
Is the fault removed?
Result Proceed to Yes (Clear the memory to complete.) A No (Replace the ECM.) B
Result:
A
CLEAR MEMORY TO COMPLETE
Result:
B
REPLACE ECM
Refer to REMOVAL [11/2021 - ]
- Replace the crankshaft position sensor.
- CHECK FREEZE FRAME DATA
- Turn the ignition switch to ON.
- Using GTS, read the values in [Coolant Temp.], [Ambient Temperature] and [Fuel Pump Duty].
Powertrain > Engine Control System > DTC(P1604) > Freeze Frame Data
Tester Display Coolant Temp. Ambient Temperature Fuel Pump Duty Is the value of [Coolant Temp.] 120°C (248°F) or more? Or is the value of [Coolant Temp.] 15°C (27°F) or more lower than that of [Ambient Temperature]?
Result Proceed to Yes (Replace the engine coolant temperature sensor.) A No (When the value of [Fuel Pump Duty] is 60% or more) B No (When the value of [Fuel Pump Duty] is less than 60%) C
Result:
A
REPLACE ENGINE COOLANT TEMPERATURE SENSOR
Refer to REMOVAL [11/2021 - ]
Result:
C
CHECK FUEL PUMP CONTROL CIRCUIT
Refer to Fuel Pump Control Circuit [11/2021 - ]
Result:
B
See step 13
- CHECK OF FUEL PUMP
- Using GTS, select [Fuel Pump Relay] of [Active Test].
Powertrain > Engine Control System > Active Test
Tester Display Fuel Pump Relay - Check if operating sound occurs in the fuel suction tube with pump and gauge assembly according to ON/OFF switching operation.
Does the fuel suction tube with pump and gauge assembly emit operating sound?
Result Proceed to Yes A No B
Result:
B
See step 19
Result:
A
See step 14
- Using GTS, select [Fuel Pump Relay] of [Active Test].
- CHECK FUEL TANK ASSEMBLY WARNING:
Place "NO OPEN FLAMES" signs near the working area.
- Check if any foreign matters such as iron powder exist in the fuel tank assembly.
Refer to ON-VEHICLE INSPECTION [11/2021 - ]
Is there any foreign matter in the fuel tank assembly?
Result Proceed to Yes (Remove foreign matter from the fuel tank assembly.) A No B
Result:
A
REMOVE FOREIGN MATTER FROM FUEL TANK
Result:
B
See step 15
- Check if any foreign matters such as iron powder exist in the fuel tank assembly.
- CHECK FUEL PRESSURE WARNING:
Place "NO OPEN FLAMES" signs near the working area.
NOTE:- Be careful not to spill fuel.
- Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
- Check the fuel pressure.
Refer to PROCEDURE - Step 2
Is the check result OK?
Result Proceed to Yes A No (Check the fuel suction tube with pump and gauge assembly and fuel delivery line.) B
Result:
B
CHECK FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY AND FUEL DELIVERY LINE
Refer to INSPECTION [11/2021 - ]
Result:
A
See step 16
- CHECK FREEZE FRAME DATA
- Turn the ignition switch to ON.
- Using GTS, read the values in [Fuel Rail Pressure A] and [Commanded Fuel Rail Pressure A].
Powertrain > Engine Control System > DTC(P1604) > Freeze Frame Data
Tester Display Fuel Rail Pressure A Commanded Fuel Rail Pressure A Is the value in [Fuel Rail Pressure A] synchronized with the one in [Commanded Fuel Rail Pressure A] in all Freeze Frame Data?
Result Proceed to Yes A No (Check the fuel (engine room side) pump assembly.) B
Result:
B
CHECK FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY
Refer to INSPECTION [11/2021 - ]
Result:
A
See step 17
- CHECK HARNESS BETWEEN ECM AND DIRECT FUEL INJECTOR ASSEMBLY CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connectors from ECM and direct fuel injector assembly.
- Measure the resistance of the harness between ECM connector and direct fuel injector assembly connector.
Connector & terminal
B1-96 (INJ1-) - B16-1
B1-87 (INJ1+) - B16-2
B1-95 (INJ2-) - B17-1
B1-86 (INJ2+) - B17-2
B1-93 (INJ3-) - B18-1
B1-84 (INJ3+) - B18-2
B1-94 (INJ4-) - B19-1
B1-85 (INJ4+) - B19-2
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit of the harness between the ECM connector and direct fuel injector assembly connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 18
- CHECK HARNESS BETWEEN ECM AND DIRECT FUEL INJECTOR ASSEMBLY CONNECTOR (SHORT TO GROUND)
- Measure the resistance between the ECM connector and engine ground.
HINT:
Connect all connectors after measurement.
Connector & terminal
B1-96 (INJ1-) - Engine ground
B1-87 (INJ1+) - Engine ground
B1-95 (INJ2-) - Engine ground
B1-86 (INJ2+) - Engine ground
B1-93 (INJ3-) - Engine ground
B1-84 (INJ3+) - Engine ground
B1-94 (INJ4-) - Engine ground
B1-85 (INJ4+) - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair the short circuit to ground in the harness between ECM connector and direct fuel injector assembly connector.) B
Result:
A
See step 29
Result:
B
REPAIR HARNESS OR CONNECTOR
- Measure the resistance between the ECM connector and engine ground.
- CHECK FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
- Check fuel suction tube with pump and gauge assembly.
Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes (Check fuel pump system.) A No (Replace the fuel suction tube with pump and gauge assembly.) B
Result:
A
CHECK FUEL PUMP CONTROL CIRCUIT
Refer to Fuel Pump Control Circuit [11/2021 - ]
Result:
B
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Refer to REMOVAL [11/2021 - ]
- Check fuel suction tube with pump and gauge assembly.
- CHECK FREEZE FRAME DATA
- Turn the ignition switch to ON.
- Using GTS, read the values in [Coolant Temp.], [Ambient Temperature] and [Engine Speed].
Powertrain > Engine Control System > DTC(P1604) > Freeze Frame Data
Tester Display Engine Speed Coolant Temp. Ambient Temperature Is the value of [Coolant Temp.] 120°C (248°F) or more? Or is the value of [Coolant Temp.] 15°C (27°F) or more lower than that of [Ambient Temperature]?
Result Proceed to Yes (Replace the engine coolant temperature sensor.) A No (When the minimum value of [Engine Speed] is less than 300 RPM) B No (When the minimum value of [Engine Speed] is 300 RPM or more) C
Result:
A
REPLACE ENGINE COOLANT TEMPERATURE SENSOR
Refer to REMOVAL [11/2021 - ]
Result:
C
CHECK ENGINE
It is possible that the engine compression pressure is not sufficient. Check the engine.
Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]
Result:
B
See step 21
- CHECK FUEL INJECTOR ASSEMBLY
- Check fuel injector assembly.
Port injection side: Refer to INSPECTION [11/2021 - ]
Direct injection side: Refer to INSPECTION [11/2021 - ]
Is there any deposit in the fuel injector assemblies?
Result Proceed to Yes (Replace the faulty fuel injector assembly.) A No B
Result:
A
REPLACE FAULTY FUEL INJECTOR ASSEMBLY
Port injection side: Refer to REMOVAL [11/2021 - ]
Direct injection side: Refer to REMOVAL [11/2021 - ]
Result:
B
See step 22
- Check fuel injector assembly.
- CHECK FUEL TANK ASSEMBLY WARNING:
Place "NO OPEN FLAMES" signs near the working area.
- Check if any foreign matters such as iron powder exist in the fuel tank assembly.
Refer to REMOVAL [11/2021 - ]
Is there any foreign matter in the fuel tank assembly?
Result Proceed to Yes (Remove foreign matter from the fuel tank assembly.) A No B
Result:
A
REMOVE FOREIGN MATTER FROM FUEL TANK
Result:
B
See step 23
- Check if any foreign matters such as iron powder exist in the fuel tank assembly.
- CHECK FREEZE FRAME DATA
- Turn the ignition switch to ON.
- Using GTS, read the value in [Coolant Temp.].
Powertrain > Engine Control System > DTC(P1604) > Freeze Frame Data
Tester Display Coolant Temp. Is the value of [Coolant Temp.] 40 - 90°C (104 - 194°F)?
Result Proceed to Yes A No B
Result:
B
See step 28
Result:
A
See step 24
- CHECK FUEL INJECTOR ASSEMBLY
- After the engine is stopped, scavenge inside of the intake manifold by applying compressed air.
- Measure the HC concentration inside the intake manifold 15 minutes after scavenging is completed.
HINT:
Remove the vacuum hose between intake manifold and purge valve and perform the measurement.
Refer to REMOVAL [11/2021 - ]
Is the HC concentration less than 4000 ppm?
Result Proceed to Yes A No B
Result:
A
See step 26
Result:
B
See step 25
- CHECK FUEL INJECTOR ASSEMBLY
- Check fuel injector assembly.
Port injection side: Refer to INSPECTION [11/2021 - ]
Direct injection side: Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No (Replace the faulty fuel injector assembly.) B
Result:
B
REPLACE FAULTY FUEL INJECTOR ASSEMBLY
Port injection side: Refer to REMOVAL [11/2021 - ]
Direct injection side: Refer to REMOVAL [11/2021 - ]
Result:
A
See step 26
- Check fuel injector assembly.
- CHECK THROTTLE BODY WITH MOTOR ASSEMBLY
- Check the throttle body with motor assembly.
Refer to INSPECTION [11/2021 - ]
Is there any deposit inside the throttle body with motor assembly?
Result Proceed to Yes (Replace the throttle body with motor assembly.) A No B
Result:
A
REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY
Refer to REMOVAL [11/2021 - ]
Result:
B
See step 27
- Check the throttle body with motor assembly.
- CHECK AIR INTAKE SYSTEM
- Check the installing condition of the air intake system.
Are there holes, loose bolts or disconnection of hose on air intake system?
Result Proceed to Yes (Repair the air intake system.) A No B
Result:
A
REPAIR AIR INTAKE SYSTEM
Result:
B
See step 29
- Check the installing condition of the air intake system.
- CHECK FUEL PRESSURE WARNING:
Place "NO OPEN FLAMES" signs near the working area.
NOTE:- Be careful not to spill fuel.
- Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
- Measure the fuel pressure five minutes after the engine is stopped.
Refer to ON-VEHICLE INSPECTION [11/2021 - ]
HINT:
If the engine does not start, measure the fuel pressure five minutes after cranking is completed.
Is the measured value 147 kPa (1.5 kg/cm2 , 21 psi) or more?
Result Proceed to Yes A No (Replace the pressure regulator.) B
Result:
B
REPLACE FUEL PRESSURE REGULATOR ASSEMBLY
Refer to DISASSEMBLY [11/2021 - 12/2023] , or refer to DISASSEMBLY [12/2023 - ]
Result:
A
See step 29
- CHECK FOR MALFUNCTION OCCURRENCE
- Check for the condition of fault occurrence.
Is the fault removed?
Result Proceed to Yes (Clear the memory to complete.) A No B
Result:
A
CLEAR MEMORY TO COMPLETE
Result:
B
See step 30
- Check for the condition of fault occurrence.
- CHECK FOR MALFUNCTION OCCURRENCE
- Check for the condition of fault occurrence.
Does cranking occur?
Result Proceed to Yes (When the engine speed is abnormal during cranking) A Yes (When an initial combustion does not occur) B Yes (When the engine stalls immediately after engine start) C Yes (When the engine takes time to start) D No E
Result:
B
See step 34
Result:
C
See step 71
Result:
D
See step 106
Result:
E
See step 161
Result:
A
See step 31
- Check for the condition of fault occurrence.
- CHECK DATA MONITOR
- Turn the ignition switch to ON.
- Using GTS, read the value of [Engine Speed] during cranking.
Powertrain > Engine Control System > Data List
Tester Display Engine Speed Is the value of [Engine Speed] 300 RPM or more?
Result Proceed to Yes (It is possible that the compression pressure of the engine is not sufficient. Check the engine.) A No B
Result:
A
CHECK ENGINE
Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]
Result:
B
See step 32
- CHECK BATTERY
- Check the battery.
Refer to ON-VEHICLE INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No (Charge or replace the battery.) B
Result:
B
CHARGE OR REPLACE BATTERY
Refer to REMOVAL [11/2021 - ]
Result:
A
See step 33
- Check the battery.
- CHECK ENGINE MAIN BODY
Does the crankshaft rotate smoothly?
Result Proceed to Yes (Check the starter assembly.)
HINT:
It is possible that the engine friction increased temporarily. Check if any foreign matter is mixed in engine oil. If a foreign matter is found, check the engine.
Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]A No (It is possible that the engine friction is too large. Check the engine.) B Result:
A
CHECK STARTER ASSEMBLY
for Automatic Transmission: Refer to INSPECTION [11/2021 - ]
for Manual Transmission: Refer to INSPECTION [11/2021 - ]
Result:
B
CHECK ENGINE
Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]
- CHECK OPERATION OF EACH FUEL INJECTOR ASSEMBLY
- Using a sound scope, check each fuel injector assembly for operation sound during cranking.
Does the fuel injector assembly emit operating sound?
Result Proceed to Yes A No B
Result:
B
See step 68
Result:
A
See step 35
- Using a sound scope, check each fuel injector assembly for operation sound during cranking.
- CHECK FUEL PRESSURE WARNING:
Place "NO OPEN FLAMES" signs near the working area.
NOTE:- Be careful not to spill fuel.
- Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
- Check the fuel pressure.
Refer to ON-VEHICLE INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No B
Result:
B
See step 60
Result:
A
See step 36
- CHECK IGNITION CONDITION
- Check the ignition condition.
Refer to ON-VEHICLE INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No B
Result:
B
See step 40
Result:
A
See step 37
- Check the ignition condition.
- CHECK FOR MALFUNCTION OCCURRENCE
- Check for the condition of fault occurrence.
Does the fault occur only within approx. 15 to 120 minutes after the engine is stopped?
Result Proceed to Yes A No (When the fault occurs in two or three minutes or a long time after the engine is stopped) B No (When the fault occurrence pattern is inconsistent) C
Result:
B
See step 39
Result:
C
See step 63
Result:
A
See step 38
- Check for the condition of fault occurrence.
- CHECK FUEL INJECTOR ASSEMBLY
- After the engine is stopped, scavenge inside of the intake manifold by applying compressed air.
- Measure the HC concentration inside the intake manifold 15 minutes after scavenging is completed.
HINT:
Remove the vacuum hose between intake manifold and purge valve and perform the measurement.
Refer to REMOVAL [11/2021 - ]
Is the HC concentration less than 4000 ppm?
Result Proceed to Yes A No (Replace the fuel injector assembly.) B
Result:
A
See step 63
Result:
B
REPLACE FUEL INJECTOR ASSEMBLY
Port injection side: Refer to REMOVAL [11/2021 - ]
Direct injection side: Refer to REMOVAL [11/2021 - ]
- CHECK FUEL PRESSURE WARNING:
Place "NO OPEN FLAMES" signs near the working area.
NOTE:- Be careful not to spill fuel.
- Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
- Measure the fuel pressure five minutes after the engine is stopped.
Refer to ON-VEHICLE INSPECTION [11/2021 - ]
HINT:
If the engine does not start, measure the fuel pressure five minutes after cranking is completed.
Is the measured value 147 kPa (1.5 kg/cm2 , 21 psi) or more?
Result Proceed to Yes A No (Replace the pressure regulator.) B
Result:
A
See step 63
Result:
B
REPLACE FUEL PRESSURE REGULATOR ASSEMBLY
Refer to DISASSEMBLY [11/2021 - 12/2023] , or refer to DISASSEMBLY [12/2023 - ]
- CHECK SPARK PLUG
- Check the spark plug.
Refer to PROCEDURE - Step 3
Is the check result OK?
Result Proceed to Yes A No (Replace all spark plugs on all cylinders.) B
Result:
B
REPLACE ALL SPARK PLUGS ON ALL CYLINDERS
Refer to REMOVAL [11/2021 - ]
Result:
A
See step 41
- Check the spark plug.
- CHECK DATA MONITOR
- Turn the ignition switch to ON.
- Using GTS, record the value of [Engine Speed] during cranking.
Powertrain > Engine Control System > Data List
Tester Display Engine Speed Does the recorded value of [Engine Speed] contain data of 0 RPM?
Result Proceed to Yes (It is possible that temporary fault occurs in the crankshaft position sensor circuit. Check the crankshaft position sensor circuit.) A No B
Result:
A
CHECK CRANKSHAFT POSITION SENSOR CIRCUIT
Refer to DTC P0335: Crankshaft Position Sensor "A" Circuit [11/2021 - ]
Result:
B
See step 42
- CHECK IGNITION COIL ASSEMBLY POWER SUPPLY
- Turn the ignition switch to OFF.
- Disconnect the connector from ignition coil assembly.
- Turn the ignition switch to ON.
- Measure the voltage between ignition coil assembly connector and engine ground.
Connector & terminal
B25-1 - Engine ground
B26-1 - Engine ground
B27-1 - Engine ground
B28-1 - Engine ground
Is the voltage 10 V or higher?
Result Proceed to Yes A No (Repair the following item.) - Open or short to ground in power supply circuit
- Blown out of fuse
- Poor contact of coupling connector
B
Result:
B
REPAIR RELATED PARTS
Result:
A
See step 43
- CHECK HARNESS BETWEEN ECM AND IGNITION COIL ASSEMBLY CONNECTOR (OPEN)
- Disconnect the connector from ECM.
- Measure the resistance of harness between ECM connector and ignition coil assembly connector.
Connector & terminal
B1-10 (IGN1) - B25-2
B1-11 (IGN2) - B26-2
B1-12 (IGN3) - B27-2
B1-13 (IGN4) - B28-2
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit in harness between ECM connector and ignition coil assembly connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 44
- CHECK HARNESS BETWEEN ECM AND IGNITION COIL ASSEMBLY CONNECTOR (SHORT TO GROUND)
- Measure the resistance of harness between ECM connector and engine ground.
Connector & terminal
B1-10 (IGN1) - Engine ground
B1-11 (IGN2) - Engine ground
B1-12 (IGN3) - Engine ground
B1-13 (IGN4) - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair the ground short circuit of harness between ECM connector and ignition coil assembly connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 45
- Measure the resistance of harness between ECM connector and engine ground.
- CHECK HARNESS OF IGNITION COIL ASSEMBLY GROUND CIRCUIT (OPEN)
- Turn the ignition switch to OFF.
- Measure the resistance of harness between ignition coil assembly connector and engine ground.
HINT:
Connect all connectors after measurement.
Connector & terminal
B25-3 - Engine ground
B26-3 - Engine ground
B27-3 - Engine ground
B28-3 - Engine ground
Is the resistance less than 5 Ω?
Result Proceed to Yes (Replace the ignition coil assembly.) A No (Repair the open circuit in harness between ignition coil assembly connector and engine ground terminal.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 46
- REPLACE IGNITION COIL ASSEMBLY
Refer to PROCEDURE - Step 7
If the fault occurs after servicing, continue the diagnosis.
Proceed to NEXT Result:
NEXT
See step 47
- CHECK CRANKSHAFT POSITION SENSOR
- Check the installation condition of crankshaft position sensor.
Is the crankshaft position sensor installed correctly?
Result Proceed to Yes A No (Install the crankshaft position sensor correctly.) B
Result:
B
INSTALL CRANKSHAFT POSITION SENSOR CORRECTLY
Refer to INSTALLATION [11/2021 - ]
Result:
A
See step 48
- Check the installation condition of crankshaft position sensor.
- CHECK INSTALL VVT SENSOR CORRECTLY
- Check the installation condition of VVT sensor.
Is the VVT sensor installed correctly?
Result Proceed to Yes A No (Install the VVT sensor correctly.) B
Result:
B
INSTALL VVT SENSOR CORRECTLY
Refer to INSTALLATION [11/2021 - ]
Result:
A
See step 49
- Check the installation condition of VVT sensor.
- CHECK POWER SUPPLY OF CRANKSHAFT POSITION SENSOR
- Turn the ignition switch to OFF.
- Disconnect the connector from the crankshaft position sensor.
- Turn the ignition switch to ON.
- Measure the voltage between crankshaft position sensor connector and engine ground.
Connector & terminal
B5-3 - Engine ground
Is the voltage 4.5 V or higher?
Result Proceed to Yes A No (Repair open or short circuit to ground in the harness between ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 50
- CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance of harness between ECM connector and crankshaft position sensor connector.
Connector & terminal
B1-66 (CRADIGT) - B5-1
B1-68 (AVSSCRA) - B5-2
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 51
- CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (SHORT TO GROUND)
- Measure the resistance between crankshaft position sensor connector and engine ground.
Connector & terminal
B5-1 - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 52
- Measure the resistance between crankshaft position sensor connector and engine ground.
- CHECK POWER SUPPLY OF VVT SENSOR (FOR INTAKE SIDE)
- Turn the ignition switch to OFF.
- Disconnect the connector from the VVT sensor (for intake side) sensor.
- Turn the ignition switch to ON.
- Measure the voltage between VVT sensor (for intake side) connector and engine ground.
Connector & terminal
B2-1 - Engine ground
B24-1 - Engine ground
Is the voltage 10 V or higher?
Result Proceed to Yes A No (Repair the following item.) - Open circuit or short circuit to ground in harness between No. 1 engine room relay block and No. 1 junction block assembly and VVT sensor (for intake side) connector
- Blown out of fuse
- Poor contact of J/C
- Poor contact of coupling connector
B
Result:
B
REPAIR RELATED PARTS
Result:
A
See step 53
- CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR INTAKE SIDE) CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance between ECM connector and VVT sensor (for intake side) connector.
Connector & terminal
B1-78 (AVCSR+) - B2-2
B1-51 (AVSSCAM) - B2-3
B1-77 (AVCSL+) - B24-2
B1-51 (AVSSCAM) - B24-3
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit in the harness between ECM connector and VVT sensor (for intake side) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 54
- CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR INTAKE SIDE) CONNECTOR (SHORT TO GROUND)
- Measure the resistance between VVT sensor (for intake side) connectors and engine ground.
Connector & terminal
B2-2 - Engine ground
B24-2 - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair short circuit to ground in the harness between ECM connector and VVT sensor (for intake side) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 55
- Measure the resistance between VVT sensor (for intake side) connectors and engine ground.
- CHECK POWER SUPPLY OF VVT SENSOR (FOR EXHAUST SIDE)
- Turn the ignition switch to OFF.
- Disconnect the connector from the VVT sensor (for exhaust side).
- Turn the ignition switch to ON.
- Measure the voltage between VVT sensor (for exhaust side) connectors and engine ground.
Connector & terminal
B3-1 - Engine ground
B4-1 - Engine ground
Is the voltage 10 V or higher?
Result Proceed to Yes A No (Repair the following item.) - Open circuit in harness between No. 1 engine room relay block and No. 1 junction block assembly and VVT sensor (for exhaust side) connector
- Blown out of fuse
- Poor contact of J/C
- Poor contact of coupling connector
B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 56
- CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR EXHAUST SIDE) CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance between ECM connector and VVT sensor (for exhaust side) connectors.
Connector & terminal
B1-65 (AVCSER+) - B3-2
B1-51 (AVSSCAM) - B3-3
B1-64 (AVCSEL+) - B4-2
B1-51 (AVSSCAM) - B4-3
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit in the harness between ECM connector and VVT sensor (for exhaust side) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 57
- CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR EXHAUST SIDE) CONNECTOR (SHORT TO GROUND)
- Measure the resistance between VVT sensor (for exhaust side) connectors and engine ground.
HINT:
Connect all connectors after measurement.
Connector & terminal
B3-2 - Engine ground
B4-2 - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair short circuit to ground in the harness between ECM connector and VVT sensor (for exhaust side) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 58
- Measure the resistance between VVT sensor (for exhaust side) connectors and engine ground.
- CHECK FOR MALFUNCTION OCCURRENCE
- Replace the crankshaft position sensor.
Refer to REMOVAL [11/2021 - ]
- Check that the fault is removed.
Is the fault removed?
Result Proceed to Yes (Clear the memory to complete.) A No B
Result:
A
CLEAR MEMORY TO COMPLETE
Result:
B
See step 59
- Replace the crankshaft position sensor.
- CHECK FOR MALFUNCTION OCCURRENCE
- Replace the VVT sensor.
Refer to REMOVAL [11/2021 - ]
- Check that the fault is removed.
Is the fault removed?
Result Proceed to Yes (Clear the memory to complete.) A No (Replace the ECM.) B
Result:
A
CLEAR MEMORY TO COMPLETE
Result:
B
REPLACE ECM
Refer to REMOVAL [11/2021 - ]
- Replace the VVT sensor.
- CHECK OF FUEL PUMP
- Turn the ignition switch to ON.
- Using GTS, select [Fuel Pump Relay] of [Active Test].
Powertrain > Engine Control System > Active Test
Tester Display Fuel Pump Relay HINT:
For detailed operation procedures, refer to the "Active Test".
Refer to DATA LIST / ACTIVE TEST [11/2021 - 12/2023] , or refer to DATA LIST / ACTIVE TEST [12/2023 - 10/2024] , or refer to DATA LIST / ACTIVE TEST [10/2024 - ]
- Check if operating sound occurs in the fuel suction tube with pump and gauge assembly according to ON/OFF switching operation.
Does the fuel suction tube with pump and gauge assembly emit operating sound?
Result Proceed to Yes (Check the fuel suction tube with pump and gauge assembly and fuel delivery line.) A No B
Result:
A
CHECK FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY AND FUEL DELIVERY LINE
Refer to INSPECTION [11/2021 - ]
Result:
B
See step 61
- CHECK OF FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
- Check fuel suction tube with pump and gauge assembly.
Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes (Check fuel pump system.) A No (Replace the fuel suction tube with pump and gauge assembly.) B
Result:
B
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Refer to REMOVAL [11/2021 - ]
Result:
A
See step 62
- Check fuel suction tube with pump and gauge assembly.
- CHECK FUEL PUMP CONTROL CIRCUIT
Refer to Fuel Pump Control Circuit [11/2021 - ]
If the fault occurs after servicing, continue the diagnosis
Result Proceed to Yes A No B Result:
B
END
Result:
A
See step 63
- CHECK FUEL INJECTOR ASSEMBLY
- Check fuel injector assembly.
Port injection side: Refer to INSPECTION [11/2021 - ]
Direct injection side: Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No (Replace the faulty fuel injector assembly.) B
Result:
B
REPLACE FAULTY FUEL INJECTOR ASSEMBLY
Port injection side: Refer to REMOVAL [11/2021 - ]
Direct injection side: Refer to REMOVAL [11/2021 - ]
Result:
A
See step 64
- Check fuel injector assembly.
- CHECK HARNESS BETWEEN ECM AND DIRECT FUEL INJECTOR ASSEMBLY CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connectors from ECM and direct fuel injector assembly.
- Measure the resistance of the harness between ECM connector and direct fuel injector assembly connector.
Connector & terminal
B1-96 (INJ1-) - B16-1
B1-87 (INJ1+) - B16-2
B1-95 (INJ2-) - B17-1
B1-86 (INJ2+) - B17-2
B1-93 (INJ3-) - B18-1
B1-84 (INJ3+) - B18-2
B1-94 (INJ4-) - B19-1
B1-85 (INJ4+) - B19-2
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit of the harness between the ECM connector and direct fuel injector assembly connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 65
- CHECK HARNESS BETWEEN ECM AND DIRECT FUEL INJECTOR ASSEMBLY CONNECTOR (SHORT TO GROUND)
- Measure the resistance between the ECM connector and engine ground.
HINT:
Connect all connectors after measurement.
Connector & terminal
B1-96 (INJ1-) - Engine ground
B1-87 (INJ1+) - Engine ground
B1-95 (INJ2-) - Engine ground
B1-86 (INJ2+) - Engine ground
B1-93 (INJ3-) - Engine ground
B1-84 (INJ3+) - Engine ground
B1-94 (INJ4-) - Engine ground
B1-85 (INJ4+) - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair the short circuit to ground in the harness between ECM connector and direct fuel injector assembly connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 66
- Measure the resistance between the ECM connector and engine ground.
- CHECK FOR MALFUNCTION OCCURRENCE
- Replace the crankshaft position sensor.
Refer to REMOVAL [11/2021 - ]
- Check that the fault is removed.
Is the fault removed?
Result Proceed to Yes (Clear the memory to complete.) A No B
Result:
A
CLEAR MEMORY TO COMPLETE
Result:
B
See step 67
- Replace the crankshaft position sensor.
- CHECK FOR MALFUNCTION OCCURRENCE
- Replace the VVT sensor.
Refer to REMOVAL [11/2021 - ]
- Check that the fault is removed.
Is the fault removed?
Result Proceed to Yes (Clear the memory to complete.) A No (Replace the ECM.) B
Result:
A
CLEAR MEMORY TO COMPLETE
Result:
B
REPLACE ECM
Refer to REMOVAL [11/2021 - ]
- Replace the VVT sensor.
- CHECK DATA MONITOR
- Using GTS, record the value of [Engine Speed] during cranking.
Powertrain > Engine Control System > Data List
Tester Display Engine Speed Does the recorded value of [Engine Speed] contain data of 0 RPM?
Result Proceed to Yes (It is possible that temporary fault occurs in the crankshaft position sensor circuit. Check the crankshaft position sensor circuit.) A No B
Result:
A
CHECK CRANKSHAFT POSITION SENSOR CIRCUIT
Refer to DTC P0335: Crankshaft Position Sensor "A" Circuit [11/2021 - ]
Result:
B
See step 69
- Using GTS, record the value of [Engine Speed] during cranking.
- CHECK HARNESS BETWEEN ECM AND DIRECT FUEL INJECTOR ASSEMBLY CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connectors from ECM and direct fuel injector assembly.
- Measure the resistance of the harness between ECM connector and direct fuel injector assembly connector.
Connector & terminal
B1-96 (INJ1-) - B16-1
B1-87 (INJ1+) - B16-2
B1-95 (INJ2-) - B17-1
B1-86 (INJ2+) - B17-2
B1-93 (INJ3-) - B18-1
B1-84 (INJ3+) - B18-2
B1-94 (INJ4-) - B19-1
B1-85 (INJ4+) - B19-2
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit of the harness between the ECM connector and direct fuel injector assembly connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 70
- CHECK HARNESS BETWEEN ECM AND DIRECT FUEL INJECTOR ASSEMBLY CONNECTOR (SHORT TO GROUND)
- Measure the resistance between the ECM connector and engine ground.
HINT:
Connect all connectors after measurement.
Connector & terminal
B1-96 (INJ1-) - Engine ground
B1-87 (INJ1+) - Engine ground
B1-95 (INJ2-) - Engine ground
B1-86(INJ2+) - Engine ground
B1-93 (INJ3-) - Engine ground
B1-84 (INJ3+) - Engine ground
B1-94 (INJ4-) - Engine ground
B1-85 (INJ4+) - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes (Replace the ECM.) A No (Repair the short circuit to ground in the harness between ECM connector and direct fuel injector assembly connector.) B
Result:
A
REPLACE ECM
Refer to REMOVAL [11/2021 - ]
Result:
B
REPAIR HARNESS OR CONNECTOR
- Measure the resistance between the ECM connector and engine ground.
- CHECK MASS AIR FLOW METER
- Check the mass air flow meter.
Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No B
Result:
B
See step 91
Result:
A
See step 72
- Check the mass air flow meter.
- CHECK AIR INTAKE SYSTEM
- Check the installing condition of the air intake system.
Are there holes, loose bolts or disconnection of hose on air intake system?
Result Proceed to Yes (Repair the air intake system.) A No B
Result:
A
REPAIR AIR INTAKE SYSTEM
Result:
B
See step 73
- Check the installing condition of the air intake system.
- CHECK THROTTLE BODY WITH MOTOR ASSEMBLY
- Check the throttle body with motor assembly.
Refer to INSPECTION [11/2021 - ]
Is there any deposit inside the throttle body with motor assembly?
Result Proceed to Yes (Replace the throttle body with motor assembly.) A No B
Result:
A
REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY
Refer to REMOVAL [11/2021 - ]
Result:
B
See step 74
- Check the throttle body with motor assembly.
- CHECK FREEZE FRAME DATA
- Turn the ignition switch to ON.
- Using GTS, read the values in [VVT Adv. Ang. Amount R], [VVT Advance Target Angle Amount R], [VVT Adv. Ang. Amount L], [VVT Advance Target Angle Amount L], [Exh. VVT Retard Ang. R], [Ex VVT Retard Target Angle R], [Exh. VVT Retard Ang. L] and [Ex VVT Retard Target Angle L].
Powertrain > Engine Control System > Data List
Tester Display VVT Adv. Ang. Amount R VVT Advance Target Angle Amount R VVT Adv. Ang. Amount L VVT Advance Target Angle Amount L Exh. VVT Retard Ang. R Ex VVT Retard Target Angle R Exh. VVT Retard Ang. L Ex VVT Retard Target Angle L - Using GTS, compare the respective values between the followings: [VVT Adv. Ang. Amount R] and [VVT Advance Target Angle Amount R], [VVT Adv. Ang. Amount L] and [VVT Advance Target Angle Amount L], [Exh. VVT Retard Ang. R] and [Ex VVT Retard Target Angle R], [Exh. VVT Retard Ang. L] and [Ex VVT Retard Target Angle L].
Does all of the advance angle amount and retard angle amount synchronize with their target values?
Result Proceed to Yes A No (Check camshaft timing oil control valve (for intake side of bank 1) with a difference of 10 deg or more.) B No (Check camshaft timing oil control valve (for intake side of bank 2) with a difference of 10 deg or more.) C No (Check camshaft timing oil control valve (for exhaust side of bank 1) with a difference of 10 deg or more.) D No (Check camshaft timing oil control valve (for exhaust side of bank 2) with a difference of 10 deg or more.) E
Result:
A
See step 94
Result:
C
See step 79
Result:
D
See step 83
Result:
E
See step 87
Result:
B
See step 75
- CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 1) POWER SUPPLY
- Turn the ignition switch to OFF.
- Disconnect the connector from the camshaft timing oil control valve (for intake side of bank 1).
- Turn the ignition switch to ON.
- Measure the voltage between camshaft timing oil control valve (for intake side of bank 1) connector and engine ground.
Connector & terminal
B20-1 - Engine ground
Is the voltage 10 V or higher?
Result Proceed to Yes A No (Repair the following item.) - Open circuit in harness between No. 1 engine room relay block and No. 1 junction block assembly and camshaft timing oil control valve (for intake side of bank 1) connector
- Blown out of fuse
- Poor contact of coupling connector
B
Result:
B
REPAIR RELATED PARTS
Result:
A
See step 76
- CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 1) CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance of harness between ECM connector and camshaft timing oil control valve (for intake side of bank 1) connector.
Connector & terminal
B1-99 (OCVR) - B20-2
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit in harness between ECM connector and camshaft timing oil control valve (for intake side of bank 1) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 77
- CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 1) CONNECTOR (SHORT TO GROUND)
- Measure the resistance between camshaft timing oil control valve (for intake side of bank 1) connector and engine ground.
Connector & terminal
B20-2 - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair the short circuit to ground in harness between ECM connector and camshaft timing oil control valve (for intake side of bank 1) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 78
- Measure the resistance between camshaft timing oil control valve (for intake side of bank 1) connector and engine ground.
- CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 1)
- Check the camshaft timing oil control valve (for intake side of bank 1).
Refer to PROCEDURE - Step 1
Is the check result OK?
Result Proceed to Yes (Replace the camshaft timing intake gear assembly RH.) A No (Replace the camshaft timing oil control valve (for intake side of bank 1).) B
Result:
A
REPLACE CAMSHAFT TIMING INTAKE GEAR ASSEMBLY RH
Refer to REMOVAL [11/2021 - ]
Result:
B
REPLACE CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 1)
Refer to REMOVAL [11/2021 - ]
- Check the camshaft timing oil control valve (for intake side of bank 1).
- CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 2) POWER SUPPLY
- Turn the ignition switch to OFF.
- Disconnect the connector from the camshaft timing oil control valve (for intake side of bank 2).
- Turn the ignition switch to ON.
- Measure the voltage between camshaft timing oil control valve (for intake side of bank 2) connector and engine ground.
Connector & terminal
B21-1 - Engine ground
Is the voltage 10 V or higher?
Result Proceed to Yes A No (Repair the following item.) - Open circuit in harness between No. 1 engine room relay block and No. 1 junction block assembly and camshaft timing oil control valve (for intake side of bank 2) connector
- Blown out of fuse
- Poor contact of coupling connector
B
Result:
B
REPAIR RELATED PARTS
Result:
A
See step 80
- CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 2) CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance of harness between ECM connector and camshaft timing oil control valve (for intake side of bank 2) connector.
Connector & terminal
B1-100 (OCVL) - B21-2
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit in harness between ECM connector and camshaft timing oil control valve (for intake side of bank 2) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 81
- CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 2) CONNECTOR (SHORT TO GROUND)
- Measure the resistance between camshaft timing oil control valve (for intake side of bank 2) connector and engine ground.
Connector & terminal
B21-2 - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair the short circuit to ground in harness between ECM connector and camshaft timing oil control valve (for intake side of bank 2) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 82
- Measure the resistance between camshaft timing oil control valve (for intake side of bank 2) connector and engine ground.
- CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 2)
- Check the camshaft timing oil control valve (for intake side of bank 2).
Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes (Replace the camshaft timing intake gear assembly LH.) A No (Replace the camshaft timing oil control valve (for intake side of bank 2).) B
Result:
A
REPLACE CAMSHAFT TIMING INTAKE GEAR ASSEMBLY LH
Refer to REMOVAL [11/2021 - ]
Result:
B
REPLACE CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 2)
Refer to REMOVAL [11/2021 - ]
- Check the camshaft timing oil control valve (for intake side of bank 2).
- CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 1) POWER SUPPLY
- Turn the ignition switch to OFF.
- Disconnect the connector from the camshaft timing oil control valve (for exhaust side of bank 1).
- Turn the ignition switch to ON.
- Measure the voltage between camshaft timing oil control valve (for exhaust side of bank 1) connector and engine ground.
Connector & terminal
B22-1 - Engine ground
Is the voltage 10 V or higher?
Result Proceed to Yes A No (Repair the following item.) - Open circuit in harness between No. 1 engine room relay block and No. 1 junction block assembly and camshaft timing oil control valve (for exhaust side of bank 1) connector
- Blown out of fuse
- Poor contact of coupling connector
B
Result:
B
REPAIR RELATED PARTS
Result:
A
See step 84
- CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 1) CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance of harness between ECM connector and camshaft timing oil control valve (for exhaust side of bank 1) connector.
Connector & terminal
B1-108 (OCVER) - B22-2
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit in harness between ECM connector and camshaft timing oil control valve (for exhaust side of bank 1) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 85
- CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 1) CONNECTOR (SHORT TO GROUND)
- Measure the resistance between camshaft timing oil control valve (for exhaust side of bank 1) connector and engine ground.
Connector & terminal
B22-2 - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair the short circuit to ground in harness between ECM connector and camshaft timing oil control valve (for exhaust side of bank 1) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 86
- Measure the resistance between camshaft timing oil control valve (for exhaust side of bank 1) connector and engine ground.
- CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 1)
- Check the camshaft timing oil control valve (for exhaust side of bank 1).
Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes (Replace the camshaft timing exhaust gear assembly RH.) A No (Replace the exhaust oil control solenoid RH.) B
Result:
A
REPLACE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY RH
Refer to REMOVAL [11/2021 - ]
Result:
B
REPLACE CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 1)
Refer to REMOVAL [11/2021 - ]
- Check the camshaft timing oil control valve (for exhaust side of bank 1).
- CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 2) POWER SUPPLY
- Turn the ignition switch to OFF.
- Disconnect the connector from the camshaft timing oil control valve (for exhaust side of bank 2).
- Turn the ignition switch to ON.
- Measure the voltage between camshaft timing oil control valve (for exhaust side of bank 2) connector and engine ground.
Connector & terminal
B23-1 - Engine ground
Is the voltage 10 V or higher?
Result Proceed to Yes A No (Repair the following item.) - Open circuit in harness between No. 1 engine room relay block and No. 1 junction block assembly and camshaft timing oil control valve (for exhaust side of bank 2) connector
- Blown out of fuse
- Poor contact of coupling connector
B
Result:
B
REPAIR RELATED PARTS
Result:
A
See step 88
- CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 2) CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance of harness between ECM connector and camshaft timing oil control valve (for exhaust side of bank 2) connector.
Connector & terminal
B1-109 (OCVEL) - B23-2
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit in harness between ECM connector and camshaft timing oil control valve (for exhaust side of bank 2) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 89
- CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 2) CONNECTOR (SHORT TO GROUND)
- Measure the resistance between camshaft timing oil control valve (for exhaust side of bank 2) connector and engine ground.
Connector & terminal
B23-2 - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair the short circuit to ground in harness between ECM connector and camshaft timing oil control valve (for exhaust side of bank 2) connector.) B
Result:
B
HARNESS OR CONNECTOR
Result:
A
See step 90
- Measure the resistance between camshaft timing oil control valve (for exhaust side of bank 2) connector and engine ground.
- CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 2)
- Check the camshaft timing oil control valve (for exhaust side of bank 2).
Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes (Replace the camshaft timing exhaust gear assembly LH.) A No (Replace the exhaust oil control solenoid LH.) B
Result:
A
REPLACE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY LH
Refer to REMOVAL [11/2021 - ]
Result:
B
REPLACE CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 2)
Refer to REMOVAL [11/2021 - ]
- Check the camshaft timing oil control valve (for exhaust side of bank 2).
- CHECK HARNESS OR CONNECTOR (ECM - MASS AIR FLOW METER AND ECM - MANIFOLD ABSOLUTE PRESSURE SENSOR (OPEN))
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Disconnect the connectors from the mass air flow meter.
- Disconnect the connector from manifold absolute pressure sensor.
- Measure the resistance of harness between ECM connector and the mass air flow meter connector, and between ECM connector and the manifold absolute pressure sensor connector.
Connector & terminal
A5-32 (AFM) - B15-1
A5-54 (AVSS2) - B15-2
A5-53 (AVCC2) - B15-3
A5-43 (TA) - B15-4
B1-58 (AVSS1) - B12-1
B1-69 (MAP) - B12-2
B1-41 (AVCC1) - B12-3
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the following item.) - Open circuit in harness between ECM connector and the mass air flow meter connector
- Open circuit of harness between ECM connector and manifold absolute pressure sensor connector
- Poor contact of J/C
- Poor contact of coupling connector
B
Result:
B
REPAIR RELATED PARTS
Result:
A
See step 92
- CHECK HARNESS OR CONNECTOR (ECM - MASS AIR FLOW METER AND ECM - MANIFOLD ABSOLUTE PRESSURE SENSOR (SHORT TO GROUND))
- Measure the resistance between the ECM connector and engine ground.
HINT:
Connect all connectors after measurement.
Connector & terminal
A5-32 (AFM) - Engine ground
A5-43 (TA) - Engine ground
A5-53 (AVCC2) - Engine ground
B1-41 (AVCC1) - Engine ground
B1-69 (MAP) - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes (Replace the mass air flow meter or the manifold absolute pressure sensor.) A No (Repair the following item.) - Short circuit to ground in harness between ECM connector and the mass air flow meter connector
- Short circuit to ground in harness between ECM connector and manifold absolute pressure sensor connector
B
Result:
B
REPAIR RELATED PARTS
Result:
A
See step 93
- Measure the resistance between the ECM connector and engine ground.
- REPLACE MASS AIR FLOW METER OR MANIFOLD ABSOLUTE PRESSURE SENSOR
Refer to REMOVAL [11/2021 - ]
Refer to REMOVAL [11/2021 - ]
If the fault occurs after servicing
Result Proceed to Yes A No B Result:
B
END
Result:
A
See step 94
- CHECK ENGINE COOLANT TEMPERATURE SENSOR
- Check the engine coolant temperature sensor.
Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No (Replace the engine coolant temperature sensor.) B
Result:
B
REPLACE ENGINE COOLANT TEMPERATURE SENSOR
Refer to REMOVAL [11/2021 - ]
Result:
A
See step 95
- Check the engine coolant temperature sensor.
- CHECK FUEL PRESSURE WARNING:
Place "NO OPEN FLAMES" signs near the working area.
NOTE:- Be careful not to spill fuel.
- Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
- Measure the fuel pressure during cranking or five minutes after the engine is stopped.
Refer to PROCEDURE - Step 2
Is the fuel pressure during cranking 340 - 470 kPa (3.5 - 4.8 kgf/cm2 , 49.3 - 68.1 psi), and at the same time, is the fuel pressure five minutes after engine stop 147 kPa (1.5 kgf/cm2 , 21 psi) or more?
Result Proceed to Yes A No B
Result:
B
See step 105
Result:
A
See step 96
- CHECK DATA MONITOR
- Turn the ignition switch to ON. (Engine OFF)
- Using GTS, read the value in [Long term fuel trim B1].
Powertrain > Engine Control System > Data List
Tester Display Long term fuel trim B1 Does the value of [Long term fuel trim B1] fall within a range of -15 - 15%?
Result Proceed to Yes A No (Replace the fuel injector assembly.) B
Result:
B
REPLACE FUEL INJECTOR ASSEMBLY
Port injection side: Refer to REMOVAL [11/2021 - ]
Direct injection side: Refer to REMOVAL [11/2021 - ]
Result:
A
See step 97
- CHECK FOR MALFUNCTION OCCURRENCE
- Start the engine and check the idling speed.
Is the idling speed stable all time?
Result Proceed to Yes (It is possible that the fault comes from fuel. Replace fuel.) A No B
Result:
A
REPLACE FUEL
Result:
B
See step 98
- Start the engine and check the idling speed.
- CHECK INSTALLATION CONDITION OF CRANKSHAFT POSITION SENSOR
- Check the installation condition of crankshaft position sensor.
Is the crankshaft position sensor installed correctly?
Result Proceed to Yes A No (Install the crankshaft position sensor correctly.) B
Result:
B
INSTALL CRANKSHAFT POSITION SENSOR CORRECTLY
Refer to INSTALLATION [11/2021 - ]
Result:
A
See step 99
- Check the installation condition of crankshaft position sensor.
- CHECK POWER SUPPLY OF CRANKSHAFT POSITION SENSOR
- Turn the ignition switch to OFF.
- Disconnect the connector from the crankshaft position sensor.
- Turn the ignition switch to ON.
- Measure the voltage between crankshaft position sensor connector and engine ground.
Connector & terminal
B5-3 - Engine ground
Is the voltage 4.5 V or higher?
Result Proceed to Yes A No (Repair open or short circuit to ground in the harness between ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 100
- CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance of harness between ECM connector and crankshaft position sensor connector.
Connector & terminal
B1-66 (CRADIGT) - B5-1
B1-68 (AVSSCRA) - B5-2
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 101
- CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (SHORT TO GROUND)
- Measure the resistance between crankshaft position sensor connector and engine ground.
HINT:
Connect all connectors after measurement.
Connector & terminal
B5-1 - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 102
- Measure the resistance between crankshaft position sensor connector and engine ground.
- CHECK COMPRESSION PRESSURE
- Check the compression pressure.
Refer to PROCEDURE - Step 10
Is the check result OK?
Result Proceed to Yes A No (Check the engine.) B
Result:
B
CHECK ENGINE
Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]
Result:
A
See step 103
- Check the compression pressure.
- CHECK FOR MALFUNCTION OCCURRENCE
- Replace the crankshaft position sensor.
Refer to REMOVAL [11/2021 - ]
- Check that the fault is removed.
Is the fault removed?
Result Proceed to Yes (Clear the memory to complete.) A No (Check the valve timing.) B
Result:
A
CLEAR MEMORY TO COMPLETE
Result:
B
See step 104
- Replace the crankshaft position sensor.
- CHECK VALVE TIMING
Refer to REMOVAL [11/2021 - ]
When the valve timing is normal
Result Proceed to Yes (replace the ECM) A No B Result:
A
REPLACE ECM
Refer to REMOVAL [11/2021 - ]
Result:
B
END
- CHECK OF FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
- Check fuel suction tube with pump and gauge assembly.
Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes (Check fuel pump system.) A No (Replace the fuel suction tube with pump and gauge assembly.) B
Result:
A
CHECK FUEL PUMP CONTROL CIRCUIT
Refer to Fuel Pump Control Circuit [11/2021 - ]
Result:
B
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Refer to REMOVAL [11/2021 - ]
- Check fuel suction tube with pump and gauge assembly.
- CHECK ENGINE COOLANT TEMPERATURE SENSOR
- Check the engine coolant temperature sensor.
Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No (Replace the engine coolant temperature sensor.) B
Result:
B
See step 131
Result:
A
See step 107
- Check the engine coolant temperature sensor.
- CHECK HARNESS BETWEEN ECM AND ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connectors from ECM and engine coolant temperature sensor.
- Measure the resistance of harness between ECM connector and engine coolant temperature sensor connector.
Connector & terminal
B1-58 (AVSS1) - B11-1
B1-34 (TW_OUT) - B11-2
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit of the harness between the ECM connector and engine coolant temperature sensor connector.) B
Result:
B
See step 129
Result:
A
See step 108
- CHECK HARNESS BETWEEN ECM AND ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR (SHORT CIRCUIT TO GROUND)
- Measure the resistance between the ECM connector and engine ground.
HINT:
Connect all connectors after measurement.
Connector & terminal
B1-34 (TW_OUT) - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair the short circuit to ground in harness between ECM connector and engine coolant temperature sensor connector.) B
Result:
B
See step 127
Result:
A
See step 109
- Measure the resistance between the ECM connector and engine ground.
- CHECK DATA MONITOR
- Turn the ignition switch to ON. (Engine OFF)
- Using GTS, read the values in [Long term fuel trim B1] and [Atmosphere Pressure].
Powertrain > Engine Control System > Data List
Tester Display Long term fuel trim B1 Atmosphere Pressure Is the value of [Long term fuel trim B1] -25 - 25%? And is the value of [Atmosphere Pressure] 80 kPa (600 mmHg, 23.6 inHg) or more?
Result Proceed to Yes A No B
Result:
A
See step 116
Result:
B
See step 110
- CHECK FOR MALFUNCTION OCCURRENCE
- Using GTS or a general scan tool, perform the clear memory of [Engine].
Powertrain > Engine Control System > Clear DTCs
- Start the engine.
Does the engine start?
Result Proceed to Yes A No B
Result:
B
See step 116
Result:
A
See step 111
- Using GTS or a general scan tool, perform the clear memory of [Engine].
- CHECK IDLE SPEED
- Check the idle speed.
Refer to PROCEDURE - Step 9
Is the idle speed stable?
Result Proceed to Yes (Replace the mass air flow meter.) A No (Replace the fuel injector assembly.) B
Result:
B
See step 114
Result:
A
See step 112
- Check the idle speed.
- REPLACE MASS AIR FLOW METER
Refer to REMOVAL [11/2021 - ]
If the fault occurs after servicing
Result Proceed to Yes (replace the ECM) A No B Result:
B
END
Result:
A
See step 113
- REPLACE ECM
Refer to REMOVAL [11/2021 - ]
If the fault still occurs after replacing the ECM
Result Proceed to Yes A No B Result:
A
See step 133
Result:
B
END
- REPLACE FUEL INJECTOR ASSEMBLY
Port injection side: Refer to REMOVAL [11/2021 - ]
Direct injection side: Refer to REMOVAL [11/2021 - ]
If the fault occurs after servicing
Result Proceed to Yes (replace the ECM) A No B Result:
B
END
Result:
A
See step 115
- REPLACE ECM
Refer to REMOVAL [11/2021 - ]
If the fault still occurs after replacing the ECM
Result Proceed to Yes A No B Result:
A
See step 133
Result:
B
END
- CHECK FUEL PRESSURE WARNING:
Place "NO OPEN FLAMES" signs near the working area.
NOTE:- Be careful not to spill fuel.
- Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
- Check the fuel pressure.
Refer to PROCEDURE - Step 2
Is the check result OK?
Result Proceed to Yes A No B
Result:
B
See step 125
Result:
A
See step 117
- CHECK FREEZE FRAME DATA
- Using GTS, read the values in [Fuel Rail Pressure A] and [Commanded Fuel Rail Pressure A].
Powertrain > Engine Control System > DTC(P1604) > Freeze Frame Data
Tester Display Fuel Rail Pressure A Commanded Fuel Rail Pressure A Is the value in [Fuel Rail Pressure A] synchronized with the one in [Commanded Fuel Rail Pressure A] in all Freeze Frame Data?
Result Proceed to Yes A No (Check the fuel (engine room side) pump assembly.) B
Result:
B
CHECK FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY
Refer to INSPECTION [11/2021 - ]
Result:
A
See step 118
- Using GTS, read the values in [Fuel Rail Pressure A] and [Commanded Fuel Rail Pressure A].
- CHECK SPARK PLUG
- Check all spark plugs on all cylinders.
Refer to PROCEDURE - Step 3
Is the check result OK?
Result Proceed to Yes A No (When spark plugs in some cylinders are faulty) B No (When all spark plugs in all cylinders are faulty) C
Result:
B
See step 123
Result:
C
See step 124
Result:
A
See step 119
- Check all spark plugs on all cylinders.
- CHECK FOR MALFUNCTION OCCURRENCE
- Check for the condition of fault occurrence.
Does the fault occur only within approx. 15 to 120 minutes after the engine is stopped?
Result Proceed to Yes A No (When the fault occurs in two or three minutes or a long time after the engine is stopped) B No (When the fault occurrence pattern is inconsistent) C
Result:
B
See step 122
Result:
C
See step 133
Result:
A
See step 120
- Check for the condition of fault occurrence.
- CHECK PURGE VALVE
- Check the purge valve.
Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No (Replace the purge valve.) B
Result:
B
REPLACE PURGE VALVE
Refer to REMOVAL [11/2021 - ]
Result:
A
See step 121
- Check the purge valve.
- CHECK FUEL INJECTOR ASSEMBLY
- After the engine is stopped, scavenge inside of the intake manifold by applying compressed air.
- Measure the HC concentration inside the intake manifold 15 minutes after scavenging is completed.
HINT:
Remove the vacuum hose between intake manifold and purge valve and perform the measurement.
Refer to PARTS LOCATION [11/2021 - ]
Is the HC concentration less than 4000 ppm?
Result Proceed to Yes A No (Replace the fuel injector assembly.) B
Result:
A
See step 133
Result:
B
REPLACE FUEL INJECTOR ASSEMBLY
Refer to REMOVAL [11/2021 - ]
- CHECK CHECK FUEL PRESSURE WARNING:
Place "NO OPEN FLAMES" signs near the working area.
NOTE:- Be careful not to spill fuel.
- Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
- Measure the fuel pressure five minutes after the engine is stopped.
Refer to ON-VEHICLE INSPECTION [11/2021 - ]
HINT:
If the engine does not start, measure the fuel pressure five minutes after cranking is completed.
Is the measured value 147 kPa (1.5 kg/cm2 , 21 psi) or more?
Result Proceed to Yes A No (Replace the pressure regulator.) B
Result:
A
See step 133
Result:
B
REPLACE FUEL PRESSURE REGULATOR ASSEMBLY
Refer to DISASSEMBLY [11/2021 - 12/2023] , or refer to DISASSEMBLY [12/2023 - ]
- REPLACE FAULTY SPARK PLUGS OF CYLINDERS
- When spark plugs in some cylinders are faulty: Replace the faulty spark plugs of the cylinders, then check the ignition system and fuel system in the faulty cylinders.
Refer to PROCEDURE - Step 8
If the fault occurs after servicing
Result Proceed to Yes A No B
Result:
A
See step 133
Result:
B
END
- When spark plugs in some cylinders are faulty: Replace the faulty spark plugs of the cylinders, then check the ignition system and fuel system in the faulty cylinders.
- REPLACE FAULTY SPARK PLUGS OF CYLINDERS
- When all spark plugs in all cylinders are faulty: Replace faulty spark plugs in all cylinders.
Refer to PROCEDURE - Step 8
If the fault occurs after servicing
Result Proceed to Yes A No B
Result:
A
See step 133
Result:
B
END
- When all spark plugs in all cylinders are faulty: Replace faulty spark plugs in all cylinders.
- CHECK OF FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
- Check fuel suction tube with pump and gauge assembly.
Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes (Check fuel pump system.) A No (Replace the fuel suction tube with pump and gauge assembly.) B
Result:
B
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Refer to REMOVAL [11/2021 - ]
Result:
A
See step 126
- Check fuel suction tube with pump and gauge assembly.
- CHECK FUEL PUMP CONTROL CIRCUIT
Refer to Fuel Pump Control Circuit [11/2021 - ]
If the fault occurs after servicing
Result Proceed to Yes A No B Result:
A
See step 133
Result:
B
END
- REPAIR HARNESS OR CONNECTOR
- Repair the open circuit of the harness between the ECM connector and engine coolant temperature sensor connector.
If the fault occurs after servicing
Result Proceed to Yes (replace the ECM) A No B
Result:
B
END
Result:
A
See step 128
- Repair the open circuit of the harness between the ECM connector and engine coolant temperature sensor connector.
- REPLACE ECM
Refer to REMOVAL [11/2021 - ]
If the fault still occurs after replacing the ECM
Result Proceed to Yes A No B Result:
A
See step 133
Result:
B
END
- REPAIR HARNESS OR CONNECTOR
- Repair the short circuit to ground in harness between ECM connector and engine coolant temperature sensor connector.
If the fault occurs after servicing
Result Proceed to Yes (replace the ECM) A No B
Result:
B
END
Result:
A
See step 130
- Repair the short circuit to ground in harness between ECM connector and engine coolant temperature sensor connector.
- REPLACE ECM
Refer to REMOVAL [11/2021 - ]
If the fault still occurs after replacing the ECM
Result Proceed to Yes A No B Result:
A
See step 133
Result:
B
END
- REPLACE ENGINE COOLANT TEMPERATURE SENSOR
Refer to REMOVAL [11/2021 - ]
If the fault occurs after servicing
Result Proceed to Yes (replace the ECM) A No B Result:
B
END
Result:
A
See step 132
- REPLACE ECM
Refer to REMOVAL [11/2021 - ]
If the fault still occurs after replacing the ECM
Result Proceed to Yes A No B Result:
B
END
Result:
A
See step 133
- CHECK FUEL PRESSURE WARNING:
Place "NO OPEN FLAMES" signs near the working area.
NOTE:- Be careful not to spill fuel.
- Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
- Measure the fuel pressure during cranking or five minutes after the engine is stopped.
Refer to PROCEDURE - Step 2
Is the fuel pressure during cranking 340 - 470 kPa (3.5 - 4.8 kgf/cm2 , 49.3 - 68.1 psi), and at the same time, is the fuel pressure five minutes after engine stop 147 kPa (1.5 kgf/cm2 , 21 psi) or more?
Result Proceed to Yes A No B
Result:
B
See step 141
Result:
A
See step 134
- CHECK DATA MONITOR
- Turn the ignition switch to ON. (Engine OFF)
- Using GTS, read the value in [Long term fuel trim B1].
Powertrain > Engine Control System > Data List
Tester Display Long term fuel trim B1 Does the value of [Long term fuel trim B1] fall within a range of -15 - 15%?
Result Proceed to Yes A No (Replace the fuel injector assembly.) B
Result:
B
REPLACE FUEL INJECTOR ASSEMBLY
Refer to REMOVAL [11/2021 - ]
Result:
A
See step 135
- CHECK FOR MALFUNCTION OCCURRENCE
- Start the engine and check the idling speed.
Is the idling speed stable all time?
Result Proceed to Yes (It is possible that the fault comes from fuel. Replace fuel.) A No B
Result:
A
REPLACE FUEL
Result:
B
See step 136
- Start the engine and check the idling speed.
- CHECK INSTALLATION CONDITION OF CRANKSHAFT POSITION SENSOR
- Check the installation condition of crankshaft position sensor.
Is the crankshaft position sensor installed correctly?
Result Proceed to Yes A No (Install the crankshaft position sensor correctly.) B
Result:
B
INSTALL CRANKSHAFT POSITION SENSOR CORRECTLY
Refer to INSTALLATION [11/2021 - ]
Result:
A
See step 137
- Check the installation condition of crankshaft position sensor.
- CHECK POWER SUPPLY OF CRANKSHAFT POSITION SENSOR
- Turn the ignition switch to OFF.
- Disconnect the connector from the crankshaft position sensor.
- Turn the ignition switch to ON.
- Measure the voltage between crankshaft position sensor connector and engine ground.
Connector & terminal
B5-3 - Engine ground
Is the voltage 4.5 V or higher?
Result Proceed to Yes A No (Repair open or short circuit to ground in the harness between ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 138
- CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance of harness between ECM connector and crankshaft position sensor connector.
Connector & terminal
B1-66 (CRADIGT) - B5-1
B1-68 (AVSSCRA) - B5-2
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 139
- CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (SHORT TO GROUND)
- Measure the resistance between crankshaft position sensor connector and engine ground.
HINT:
Connect all connectors after measurement.
Connector & terminal
B5-1 - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 140
- Measure the resistance between crankshaft position sensor connector and engine ground.
- CHECK FOR MALFUNCTION OCCURRENCE
- Replace the crankshaft position sensor.
Refer to REMOVAL [11/2021 - ]
- Check that the fault is removed.
Is the fault removed?
Result Proceed to Yes (Clear the memory to complete.) A No (Replace the ECM.) B
Result:
A
CLEAR MEMORY TO COMPLETE
Result:
B
REPLACE ECM
Refer to REMOVAL [11/2021 - ]
- Replace the crankshaft position sensor.
- CHECK OF FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
- Check fuel suction tube with pump and gauge assembly.
Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No (Replace the fuel suction tube with pump and gauge assembly.) B
Result:
B
REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Refer to REMOVAL [11/2021 - ]
Result:
A
See step 142
- Check fuel suction tube with pump and gauge assembly.
- CHECK FUEL PUMP CONTROL CIRCUIT
- Check fuel pump control circuit.
Refer to Fuel Pump Control Circuit [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No (Repair the fuel pump system.) B
Result:
B
REPLACE FUEL PUMP COTROL CIRCUIT
Refer to Fuel Pump Control Circuit [11/2021 - ]
Result:
A
See step 143
- Check fuel pump control circuit.
- CHECK PURGE VALVE
- Check the purge valve.
Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No (Replace the purge valve.) B
Result:
B
REPLACE PURGE VALVE
Refer to REMOVAL [11/2021 - ]
Result:
A
See step 144
- Check the purge valve.
- CHECK FUEL INJECTOR ASSEMBLY
- After the engine is stopped, scavenge inside of the intake manifold by applying compressed air.
- Measure the HC concentration inside the intake manifold 15 minutes after scavenging is completed.
HINT:
Remove the vacuum hose between intake manifold and purge valve and perform the measurement.
Refer to REMOVAL [11/2021 - ]
Is the HC concentration less than 4000 ppm?
Result Proceed to Yes A No (Replace the fuel injector assembly.) B
Result:
B
REPLACE FUEL INJECTOR ASSEMBLY
Port injection side: Refer to REMOVAL [11/2021 - ]
Direct injection side: Refer to REMOVAL [11/2021 - ]
Result:
A
See step 145
- CHECK INTAKE VALVE
- Check the intake valve.
Refer to INSPECTION [11/2021 - ]
Is there any deposit in the intake valve?
Result Proceed to Yes (Clean the intake valve.) A No (GTSGTS) B
Result:
A
CLEAN INTAKE VALVE
Refer to DISASSEMBLY [11/2021 - ]
Result:
B
See step 146
- Check the intake valve.
- CHECK ENGINE COOLANT TEMPERATURE SENSOR
- Check the engine coolant temperature sensor.
Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No (Replace the engine coolant temperature sensor.) B
Result:
B
REPLACE ENGINE COOLANT TEMPERATURE SENSOR
Refer to REMOVAL [11/2021 - ]
Result:
A
See step 147
- Check the engine coolant temperature sensor.
- CHECK INSTALLATION CONDITION OF CRANKSHAFT POSITION SENSOR
- Check the installation condition of crankshaft position sensor.
Refer to INSTALLATION [11/2021 - ]
Is the crankshaft position sensor installed correctly?
Result Proceed to Yes A No (Install the crankshaft position sensor correctly.) B
Result:
B
INSTALL CRANKSHAFT POSITION SENSOR CORRECTLY
Refer to INSTALLATION [11/2021 - ]
Result:
A
See step 148
- Check the installation condition of crankshaft position sensor.
- CHECK INSTALLATION CONDITION OF VVT SENSOR
- Check the installation condition of VVT sensor.
Refer to INSTALLATION [11/2021 - ]
Is the VVT sensor installed correctly?
Result Proceed to Yes A No (Install the VVT sensor correctly.) B
Result:
B
INSTALL VVT SENSOR CORRECTLY
Refer to INSTALLATION [11/2021 - ]
Result:
A
See step 149
- Check the installation condition of VVT sensor.
- CHECK POWER SUPPLY OF CRANKSHAFT POSITION SENSOR
- Turn the ignition switch to OFF.
- Disconnect the connector from the crankshaft position sensor.
- Turn the ignition switch to ON.
- Measure the voltage between crankshaft position sensor connector and engine ground.
Connector & terminal
B5-3 - Engine ground
Is the voltage 4.5 V or higher?
Result Proceed to Yes A No (Repair open or short circuit to ground in the harness between ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 150
- CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance of harness between ECM connector and crankshaft position sensor connector.
Connector & terminal
B1-66 (CRADIGT) - B5-1
B1-68 (AVSSCRA) - B5-2
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 151
- CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (SHORT TO GROUND)
- Measure the resistance between crankshaft position sensor connector and engine ground.
Connector & terminal
B5-1 - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 152
- Measure the resistance between crankshaft position sensor connector and engine ground.
- CHECK POWER SUPPLY OF VVT SENSOR (FOR INTAKE SIDE)
- Turn the ignition switch to OFF.
- Disconnect the connector from the VVT sensors (for intake side).
- Turn the ignition switch to ON.
- Measure the voltage between intake VVT sensor (for intake side) connector and engine ground.
Connector & terminal
B2-1 - Engine ground
B24-1 - Engine ground
Is the voltage 10 V or higher?
Result Proceed to Yes A No (Repair the following item.) - Open circuit or short circuit to ground in harness between No. 1 engine room relay block and No. 1 junction block assembly and VVT sensor (for intake side) connector
- Blown out of fuse
- Poor contact of J/C
- Poor contact of coupling connector
B
Result:
B
REPAIR RELATED PARTS
Result:
A
See step 153
- CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR INTAKE SIDE) CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance between ECM connector and VVT sensor (for intake side) connector.
Connector & terminal
B1-78 (AVCSR+) - B2-2
B1-51 (AVSSCAM) - B2-3
B1-77 (AVCSL+) - B24-2
B1-51 (AVSSCAM) - B24-3
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit in the harness between ECM connector and VVT sensor (for intake side) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 154
- CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR INTAKE SIDE) CONNECTOR (SHORT TO GROUND)
- Measure the resistance between VVT sensor (for intake side) connectors and engine ground.
Connector & terminal
B2-2 - Engine ground
B24-2 - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair short circuit to ground in the harness between ECM connector and VVT sensor (for intake side) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 155
- Measure the resistance between VVT sensor (for intake side) connectors and engine ground.
- CHECK POWER SUPPLY OF VVT SENSOR (FOR EXHAUST SIDE)
- Turn the ignition switch to OFF.
- Disconnect the connector from the VVT sensor (for exhaust side).
- Turn the ignition switch to ON.
- Measure the voltage between VVT sensor (for exhaust side) connector and engine ground.
Connector & terminal
B3-1 - Engine ground
B4-1 - Engine ground
Is the voltage 10 V or higher?
Result Proceed to Yes A No (Repair the following item.) - Open circuit in harness between No. 1 engine room relay block and No. 1 junction block assembly and VVT sensor (for exhaust side) connector
- Blown out of fuse
- Poor contact of J/C
- Poor contact of coupling connector
B
Result:
B
REPAIR RELATED PARTS
Result:
A
See step 156
- CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR EXHAUST SIDE) CONNECTOR (OPEN)
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance between ECM connector and VVT sensor (for exhaust side) connector.
Connector & terminal
B1-65 (AVCSER+) - B3-2
B1-51 (AVSSCAM) - B3-3
B1-64 (AVCSEL+) - B4-2
B1-51 (AVSSCAM) - B4-3
Is the resistance less than 1 Ω?
Result Proceed to Yes A No (Repair the open circuit in the harness between ECM connector and VVT sensor (for exhaust side) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 157
- CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR EXHAUST SIDE) CONNECTOR (SHORT TO GROUND)
- Measure the resistance between VVT sensor (for exhaust side) connectors and engine ground.
HINT:
Connect all connectors after measurement.
Connector & terminal
B3-2 - Engine ground
B4-2 - Engine ground
Is the resistance 1 MΩ or more?
Result Proceed to Yes A No (Repair short circuit to ground in the harness between ECM connector and VVT sensor (for exhaust side) connector.) B
Result:
B
REPAIR HARNESS OR CONNECTOR
Result:
A
See step 158
- Measure the resistance between VVT sensor (for exhaust side) connectors and engine ground.
- CHECK COMPRESSION PRESSURE
- Check the compression pressure.
Refer to PROCEDURE - Step 10
Is the check result OK?
Result Proceed to Yes A No (Check the engine.) B
Result:
B
CHECK ENGINE
Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]
Result:
A
See step 159
- Check the compression pressure.
- CHECK FOR MALFUNCTION OCCURRENCE
- Replace the crankshaft position sensor.
Refer to REMOVAL [11/2021 - ]
- Check that the fault is removed.
Is the fault removed?
Result Proceed to Yes (Clear the memory to complete.) A No B
Result:
A
CLEAR MEMORY TO COMPLETE
Result:
B
See step 160
- Replace the crankshaft position sensor.
- CHECK FOR MALFUNCTION OCCURRENCE
- Replace the VVT sensor.
Refer to REMOVAL [11/2021 - ]
- Check that the fault is removed.
Is the fault removed?
Result Proceed to Yes (Clear the memory to complete.) A No (Check the valve timing.) B
Result:
A
CLEAR MEMORY TO COMPLETE
Result:
B
See step 164
- Replace the VVT sensor.
- CHECK FOR MALFUNCTION OCCURRENCE
- Check for the condition of fault occurrence.
Does the sound occur by a protruding starter pinion gear during cranking?
Result Proceed to Yes (When the starter assembly does not rotate) A Yes (When the starter assembly rotates but does not engage) B No C
Result:
B
See step 165
Result:
C
See step 166
Result:
A
See step 162
- Check for the condition of fault occurrence.
- CHECK BATTERY
- Check the battery.
Refer to ON-VEHICLE INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No (Charge or replace the battery.) B
Result:
B
CHARGE OR REPLACE BATTERY
Refer to REMOVAL [11/2021 - ]
Result:
A
See step 163
- Check the battery.
- CHECK ENGINE MAIN BODY
Does the crankshaft rotate smoothly?
Result Proceed to Yes (Check the starter assembly.)
HINT:
It is possible that the engine friction increased temporarily. Check if any foreign matter is mixed in engine oil. If a foreign matter is found, check the engine.
Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]A No (It is possible that the engine friction is too large. Check the engine.) B Result:
A
CHECK STARTER ASSEMBLY
for Automatic Transmission: Refer to INSPECTION [11/2021 - ]
for Manual Transmission: Refer to INSPECTION [11/2021 - ]
Result:
B
CHECK ENGINE
Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]
- CHECK VALVE TIMING
Refer to REMOVAL [11/2021 - ]
When the valve timing is normal
Result Proceed to Yes (replace the ECM) A No B Result:
A
REPLACE ECM
Refer to REMOVAL [11/2021 - ]
Result:
B
END
- CHECK STARTER ASSEMBLY
- Check the starter assembly.
for Automatic Transmission: Refer to INSPECTION [11/2021 - ]
for Manual Transmission: Refer to INSPECTION [11/2021 - ]
Is there any wear or damage in the starter pinion gear?
Result Proceed to Yes (Repair the starter assembly.) A No (Replace the torque converter assembly.) B
Result:
A
REPAIR STARTER ASSEMBLY
for Automatic Transmission: Refer to INSPECTION [11/2021 - ]
for Manual Transmission: Refer to INSPECTION [11/2021 - ]
Result:
B
REPLACE TORQUE CONVERTER ASSEMBLY
Refer to REMOVAL [11/2021 - ]
- Check the starter assembly.
- CHECK BATTERY
- Check the battery.
Refer to ON-VEHICLE INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes A No (Charge or replace the battery.) B
Result:
B
CHARGE OR REPLACE BATTERY
Refer to REMOVAL [11/2021 - ]
Result:
A
See step 167
- Check the battery.
- CHECK STARTER ASSEMBLY
- Check the starter assembly.
for Automatic Transmission: Refer to INSPECTION [11/2021 - ]
for Manual Transmission: Refer to INSPECTION [11/2021 - ]
Is the check result OK?
Result Proceed to Yes (Check the starter signal circuit.) A No (Repair the starter assembly.) B
Result:
A
CHECK STARTER SIGNAL CIRCUIT
Refer to Starter Signal Circuit [11/2021 - ]
Result:
B
REPAIR STARTER ASSEMBLY
for Automatic Transmission: Refer to INSPECTION [11/2021 - ]
for Manual Transmission: Refer to INSPECTION [11/2021 - ]
- Check the starter assembly.