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DTC P1604: Startability Malfunction [11/2021 - ]: Procedure

  1. CHECK DTC 
    1. Turn the ignition switch to ON.
    2. Using GTS or a general scan tool, read the DTC of [Engine].

      Powertrain > Engine Control System > Trouble Codes 

      Is DTC other than P1604 displayed? (Current code)

      Result Proceed to
      Yes (Check the appropriate DTC using the "Diagnostic Trouble Code (DTC)".) A
      No B

    Result: 

    A 

    CHECK APPROPRIATE DTC 

    Refer to DIAGNOSTIC TROUBLE CODE CHART [11/2021 - 06/2022] , or refer to DIAGNOSTIC TROUBLE CODE CHART [06/2022 - 12/2023] , or refer to DIAGNOSTIC TROUBLE CODE CHART [12/2023 - 10/2024] , or refer to DIAGNOSTIC TROUBLE CODE CHART [10/2024 - ]

    Result: 

    B 

    See step  2

  2. CHECK IMMOBILISER 
    1. Check the immobiliser.

      Refer to HOW TO PROCEED WITH TROUBLESHOOTING [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Repair the immobiliser.) B

    Result: 

    B 

    REPAIR IMMOBILISER 

    Refer to HOW TO PROCEED WITH TROUBLESHOOTING [11/2021 - ]

    Result: 

    A 

    See step  3

  3. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Check for the condition of fault occurrence.

      Is it possible to reproduce the faulty phenomenon or to identify the faulty condition?

      Result Proceed to
      Yes A
      No B

    Result: 

    A 

    See step  30

    Result: 

    B 

    See step  4

  4. CHECK FREEZE FRAME DATA 
    1. Turn the ignition switch to ON.
    2. Using GTS, read the values in [Engine Speed] and [Control module voltage].

      Powertrain > Engine Control System > DTC(P1604) > Freeze Frame Data 

      Tester Display
      Engine Speed
      Control module voltage

      Is the value of [Engine Speed] 0 RPM?

      Result Proceed to
      Yes (When the value of [Control module voltage] is less than 5 V) A
      Yes (When the value of [Control module voltage] is 5 V or higher) B
      No (When the value of [Engine Speed] is less than 250 RPM) C
      No (When the value of [Engine Speed] is 250 RPM or more) D

    Result: 

    A 

    CHECK BATTERY 

    Refer to ON-VEHICLE INSPECTION [11/2021 - ]

    Result: 

    C 

    See step  12

    Result: 

    D 

    See step  20

    Result: 

    B 

    See step  5

  5. CHECK FREEZE FRAME DATA 
    1. Using GTS, read the value in [Control module voltage].

      Powertrain > Engine Control System > DTC(P1604) > Freeze Frame Data 

      Tester Display
      Control module voltage

      Is the value of [Control module voltage] less than 9 V?

      Result Proceed to
      Yes (It is possible that the engine friction is too large. Check the engine.) A
      No (When the value of [Control module voltage] changes in any one of Freeze Frame Data) B
      No (When the value of [Control module voltage] does not change in all Freeze Frame Data) C

    Result: 

    A 

    CHECK ENGINE 

    It is possible that the engine friction is too large. Check the engine.

    Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]

    Result: 

    C 

    CHECK STARTER SIGNAL CIRCUIT 

    Refer to Starter Signal Circuit [11/2021 - ]

    Result: 

    B 

    See step  6

  6. CHECK INSTALLATION CONDITION OF CRANKSHAFT POSITION SENSOR 
    1. Check the installation condition of crankshaft position sensor.

      Is the crankshaft position sensor installed correctly?

      Result Proceed to
      Yes A
      No (Install the crankshaft position sensor correctly.) B

    Result: 

    B 

    INSTALL CRANKSHAFT POSITION SENSOR CORRECTLY 

    Refer to INSTALLATION [11/2021 - ]

    Result: 

    A 

    See step  7

  7. CHECK CRANKSHAFT POSITION SENSOR 
    1. Check the crankshaft position sensor.

      Refer to DTC P0335: Crankshaft Position Sensor "A" Circuit [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Replace the crankshaft position sensor.) B

    Result: 

    B 

    REPLACE CRANKSHAFT POSITION SENSOR 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  8

  8. CHECK POWER SUPPLY OF CRANKSHAFT POSITION SENSOR 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from the crankshaft position sensor.
    3. Turn the ignition switch to ON.
    4. Measure the voltage between crankshaft position sensor connector and engine ground.

      Connector & terminal

      B5-3 - Engine ground

      Is the voltage 4.5 V or higher?

      Result Proceed to
      Yes A
      No (Repair open or short circuit to ground in the harness between ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  9

  9. CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ECM.
    3. Measure the resistance of harness between ECM connector and crankshaft position sensor connector.

      Connector & terminal

      B1-66 (CRADIGT) - B5-1

      B1-68 (AVSSCRA) - B5-2

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  10

  10. CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR (SHORT TO GROUND) 
    1. Measure the resistance between crankshaft position sensor connector and engine ground.

      HINT: 

      Connect all connectors after measurement.

      Connector & terminal

      B5-1 - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  11

  11. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Replace the crankshaft position sensor.

      Refer to REMOVAL [11/2021 - ]

    2. Check that the fault is removed.

      Is the fault removed?

      Result Proceed to
      Yes (Clear the memory to complete.) A
      No (Replace the ECM.) B

    Result: 

    A 

    CLEAR MEMORY TO COMPLETE 

    Result: 

    B 

    REPLACE ECM 

    Refer to REMOVAL [11/2021 - ]

  12. CHECK FREEZE FRAME DATA 
    1. Turn the ignition switch to ON.
    2. Using GTS, read the values in [Coolant Temp.], [Ambient Temperature] and [Fuel Pump Duty].

      Powertrain > Engine Control System > DTC(P1604) > Freeze Frame Data 

      Tester Display
      Coolant Temp.
      Ambient Temperature
      Fuel Pump Duty

      Is the value of [Coolant Temp.] 120°C (248°F) or more? Or is the value of [Coolant Temp.] 15°C (27°F) or more lower than that of [Ambient Temperature]?

      Result Proceed to
      Yes (Replace the engine coolant temperature sensor.) A
      No (When the value of [Fuel Pump Duty] is 60% or more) B
      No (When the value of [Fuel Pump Duty] is less than 60%) C

    Result: 

    A 

    REPLACE ENGINE COOLANT TEMPERATURE SENSOR 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    C 

    CHECK FUEL PUMP CONTROL CIRCUIT 

    Refer to Fuel Pump Control Circuit [11/2021 - ]

    Result: 

    B 

    See step  13

  13. CHECK OF FUEL PUMP 
    1. Using GTS, select [Fuel Pump Relay] of [Active Test].

      Powertrain > Engine Control System > Active Test 

      Tester Display
      Fuel Pump Relay
    2. Check if operating sound occurs in the fuel suction tube with pump and gauge assembly according to ON/OFF switching operation.

      Does the fuel suction tube with pump and gauge assembly emit operating sound?

      Result Proceed to
      Yes A
      No B

    Result: 

    B 

    See step  19

    Result: 

    A 

    See step  14

  14. CHECK FUEL TANK ASSEMBLY 
    WARNING:

    Place "NO OPEN FLAMES" signs near the working area.

    1. Check if any foreign matters such as iron powder exist in the fuel tank assembly.

      Refer to ON-VEHICLE INSPECTION [11/2021 - ]

      Is there any foreign matter in the fuel tank assembly?

      Result Proceed to
      Yes (Remove foreign matter from the fuel tank assembly.) A
      No B

    Result: 

    A 

    REMOVE FOREIGN MATTER FROM FUEL TANK 

    Result: 

    B 

    See step  15

  15. CHECK FUEL PRESSURE 
    WARNING:

    Place "NO OPEN FLAMES" signs near the working area.

    NOTE:
    • Be careful not to spill fuel.
    • Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
    1. Check the fuel pressure.

      Refer to PROCEDURE - Step 2

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Check the fuel suction tube with pump and gauge assembly and fuel delivery line.) B

    Result: 

    B 

    CHECK FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY AND FUEL DELIVERY LINE 

    Refer to INSPECTION [11/2021 - ]

    Result: 

    A 

    See step  16

  16. CHECK FREEZE FRAME DATA 
    1. Turn the ignition switch to ON.
    2. Using GTS, read the values in [Fuel Rail Pressure A] and [Commanded Fuel Rail Pressure A].

      Powertrain > Engine Control System > DTC(P1604) > Freeze Frame Data 

      Tester Display
      Fuel Rail Pressure A
      Commanded Fuel Rail Pressure A

      Is the value in [Fuel Rail Pressure A] synchronized with the one in [Commanded Fuel Rail Pressure A] in all Freeze Frame Data?

      Result Proceed to
      Yes A
      No (Check the fuel (engine room side) pump assembly.) B

    Result: 

    B 

    CHECK FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY 

    Refer to INSPECTION [11/2021 - ]

    Result: 

    A 

    See step  17

  17. CHECK HARNESS BETWEEN ECM AND DIRECT FUEL INJECTOR ASSEMBLY CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connectors from ECM and direct fuel injector assembly.
    3. Measure the resistance of the harness between ECM connector and direct fuel injector assembly connector.

      Connector & terminal

      B1-96 (INJ1-) - B16-1

      B1-87 (INJ1+) - B16-2

      B1-95 (INJ2-) - B17-1

      B1-86 (INJ2+) - B17-2

      B1-93 (INJ3-) - B18-1

      B1-84 (INJ3+) - B18-2

      B1-94 (INJ4-) - B19-1

      B1-85 (INJ4+) - B19-2

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit of the harness between the ECM connector and direct fuel injector assembly connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  18

  18. CHECK HARNESS BETWEEN ECM AND DIRECT FUEL INJECTOR ASSEMBLY CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between the ECM connector and engine ground.

      HINT: 

      Connect all connectors after measurement.

      Connector & terminal

      B1-96 (INJ1-) - Engine ground

      B1-87 (INJ1+) - Engine ground

      B1-95 (INJ2-) - Engine ground

      B1-86 (INJ2+) - Engine ground

      B1-93 (INJ3-) - Engine ground

      B1-84 (INJ3+) - Engine ground

      B1-94 (INJ4-) - Engine ground

      B1-85 (INJ4+) - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair the short circuit to ground in the harness between ECM connector and direct fuel injector assembly connector.) B

    Result: 

    A 

    See step  29

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

  19. CHECK FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Check fuel suction tube with pump and gauge assembly.

      Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes (Check fuel pump system.) A
      No (Replace the fuel suction tube with pump and gauge assembly.) B

    Result: 

    A 

    CHECK FUEL PUMP CONTROL CIRCUIT 

    Refer to Fuel Pump Control Circuit [11/2021 - ]

    Result: 

    B 

    REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to REMOVAL [11/2021 - ]

  20. CHECK FREEZE FRAME DATA 
    1. Turn the ignition switch to ON.
    2. Using GTS, read the values in [Coolant Temp.], [Ambient Temperature] and [Engine Speed].

      Powertrain > Engine Control System > DTC(P1604) > Freeze Frame Data 

      Tester Display
      Engine Speed
      Coolant Temp.
      Ambient Temperature

      Is the value of [Coolant Temp.] 120°C (248°F) or more? Or is the value of [Coolant Temp.] 15°C (27°F) or more lower than that of [Ambient Temperature]?

      Result Proceed to
      Yes (Replace the engine coolant temperature sensor.) A
      No (When the minimum value of [Engine Speed] is less than 300 RPM) B
      No (When the minimum value of [Engine Speed] is 300 RPM or more) C

    Result: 

    A 

    REPLACE ENGINE COOLANT TEMPERATURE SENSOR 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    C 

    CHECK ENGINE 

    It is possible that the engine compression pressure is not sufficient. Check the engine.

    Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]

    Result: 

    B 

    See step  21

  21. CHECK FUEL INJECTOR ASSEMBLY 
    1. Check fuel injector assembly.

      Port injection side: Refer to INSPECTION [11/2021 - ]

      Direct injection side: Refer to INSPECTION [11/2021 - ]

      Is there any deposit in the fuel injector assemblies?

      Result Proceed to
      Yes (Replace the faulty fuel injector assembly.) A
      No B

    Result: 

    A 

    REPLACE FAULTY FUEL INJECTOR ASSEMBLY 

    Port injection side: Refer to REMOVAL [11/2021 - ]

    Direct injection side: Refer to REMOVAL [11/2021 - ]

    Result: 

    B 

    See step  22

  22. CHECK FUEL TANK ASSEMBLY 
    WARNING:

    Place "NO OPEN FLAMES" signs near the working area.

    1. Check if any foreign matters such as iron powder exist in the fuel tank assembly.

      Refer to REMOVAL [11/2021 - ]

      Is there any foreign matter in the fuel tank assembly?

      Result Proceed to
      Yes (Remove foreign matter from the fuel tank assembly.) A
      No B

    Result: 

    A 

    REMOVE FOREIGN MATTER FROM FUEL TANK 

    Result: 

    B 

    See step  23

  23. CHECK FREEZE FRAME DATA 
    1. Turn the ignition switch to ON.
    2. Using GTS, read the value in [Coolant Temp.].

      Powertrain > Engine Control System > DTC(P1604) > Freeze Frame Data 

      Tester Display
      Coolant Temp.

      Is the value of [Coolant Temp.] 40 - 90°C (104 - 194°F)?

      Result Proceed to
      Yes A
      No B

    Result: 

    B 

    See step  28

    Result: 

    A 

    See step  24

  24. CHECK FUEL INJECTOR ASSEMBLY 
    1. After the engine is stopped, scavenge inside of the intake manifold by applying compressed air.
    2. Measure the HC concentration inside the intake manifold 15 minutes after scavenging is completed.

      HINT: 

      Remove the vacuum hose between intake manifold and purge valve and perform the measurement.

      Refer to REMOVAL [11/2021 - ]

      Is the HC concentration less than 4000 ppm?

      Result Proceed to
      Yes A
      No B

    Result: 

    A 

    See step  26

    Result: 

    B 

    See step  25

  25. CHECK FUEL INJECTOR ASSEMBLY 
    1. Check fuel injector assembly.

      Port injection side: Refer to INSPECTION [11/2021 - ]

      Direct injection side: Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Replace the faulty fuel injector assembly.) B

    Result: 

    B 

    REPLACE FAULTY FUEL INJECTOR ASSEMBLY 

    Port injection side: Refer to REMOVAL [11/2021 - ]

    Direct injection side: Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  26

  26. CHECK THROTTLE BODY WITH MOTOR ASSEMBLY 
    1. Check the throttle body with motor assembly.

      Refer to INSPECTION [11/2021 - ]

      Is there any deposit inside the throttle body with motor assembly?

      Result Proceed to
      Yes (Replace the throttle body with motor assembly.) A
      No B

    Result: 

    A 

    REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    B 

    See step  27

  27. CHECK AIR INTAKE SYSTEM 
    1. Check the installing condition of the air intake system.

      Are there holes, loose bolts or disconnection of hose on air intake system?

      Result Proceed to
      Yes (Repair the air intake system.) A
      No B

    Result: 

    A 

    REPAIR AIR INTAKE SYSTEM 

    Result: 

    B 

    See step  29

  28. CHECK FUEL PRESSURE 
    WARNING:

    Place "NO OPEN FLAMES" signs near the working area.

    NOTE:
    • Be careful not to spill fuel.
    • Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
    1. Measure the fuel pressure five minutes after the engine is stopped.

      Refer to ON-VEHICLE INSPECTION [11/2021 - ]

      HINT: 

      If the engine does not start, measure the fuel pressure five minutes after cranking is completed.

      Is the measured value 147 kPa (1.5 kg/cm2 , 21 psi) or more?

      Result Proceed to
      Yes A
      No (Replace the pressure regulator.) B

    Result: 

    B 

    REPLACE FUEL PRESSURE REGULATOR ASSEMBLY 

    Refer to DISASSEMBLY [11/2021 - 12/2023] , or refer to DISASSEMBLY [12/2023 - ]

    Result: 

    A 

    See step  29

  29. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Check for the condition of fault occurrence.

      Is the fault removed?

      Result Proceed to
      Yes (Clear the memory to complete.) A
      No B

    Result: 

    A 

    CLEAR MEMORY TO COMPLETE 

    Result: 

    B 

    See step  30

  30. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Check for the condition of fault occurrence.

      Does cranking occur?

      Result Proceed to
      Yes (When the engine speed is abnormal during cranking) A
      Yes (When an initial combustion does not occur) B
      Yes (When the engine stalls immediately after engine start) C
      Yes (When the engine takes time to start) D
      No E

    Result: 

    B 

    See step  34

    Result: 

    C 

    See step  71

    Result: 

    D 

    See step  106

    Result: 

    E 

    See step  161

    Result: 

    A 

    See step  31

  31. CHECK DATA MONITOR 
    1. Turn the ignition switch to ON.
    2. Using GTS, read the value of [Engine Speed] during cranking.

      Powertrain > Engine Control System > Data List 

      Tester Display
      Engine Speed

      Is the value of [Engine Speed] 300 RPM or more?

      Result Proceed to
      Yes (It is possible that the compression pressure of the engine is not sufficient. Check the engine.) A
      No B

    Result: 

    A 

    CHECK ENGINE 

    Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]

    Result: 

    B 

    See step  32

  32. CHECK BATTERY 
    1. Check the battery.

      Refer to ON-VEHICLE INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Charge or replace the battery.) B

    Result: 

    B 

    CHARGE OR REPLACE BATTERY 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  33

  33. CHECK ENGINE MAIN BODY 

    Does the crankshaft rotate smoothly?

    Result Proceed to
    Yes (Check the starter assembly.)
    HINT: 
    It is possible that the engine friction increased temporarily. Check if any foreign matter is mixed in engine oil. If a foreign matter is found, check the engine.
    Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]
    A
    No (It is possible that the engine friction is too large. Check the engine.) B

    Result: 

    A 

    CHECK STARTER ASSEMBLY 

    for Automatic Transmission: Refer to INSPECTION [11/2021 - ]

    for Manual Transmission: Refer to INSPECTION [11/2021 - ]

    Result: 

    B 

    CHECK ENGINE 

    Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]

  34. CHECK OPERATION OF EACH FUEL INJECTOR ASSEMBLY 
    1. Using a sound scope, check each fuel injector assembly for operation sound during cranking.

      Does the fuel injector assembly emit operating sound?

      Result Proceed to
      Yes A
      No B

    Result: 

    B 

    See step  68

    Result: 

    A 

    See step  35

  35. CHECK FUEL PRESSURE 
    WARNING:

    Place "NO OPEN FLAMES" signs near the working area.

    NOTE:
    • Be careful not to spill fuel.
    • Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
    1. Check the fuel pressure.

      Refer to ON-VEHICLE INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No B

    Result: 

    B 

    See step  60

    Result: 

    A 

    See step  36

  36. CHECK IGNITION CONDITION 
    1. Check the ignition condition.

      Refer to ON-VEHICLE INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No B

    Result: 

    B 

    See step  40

    Result: 

    A 

    See step  37

  37. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Check for the condition of fault occurrence.

      Does the fault occur only within approx. 15 to 120 minutes after the engine is stopped?

      Result Proceed to
      Yes A
      No (When the fault occurs in two or three minutes or a long time after the engine is stopped) B
      No (When the fault occurrence pattern is inconsistent) C

    Result: 

    B 

    See step  39

    Result: 

    C 

    See step  63

    Result: 

    A 

    See step  38

  38. CHECK FUEL INJECTOR ASSEMBLY 
    1. After the engine is stopped, scavenge inside of the intake manifold by applying compressed air.
    2. Measure the HC concentration inside the intake manifold 15 minutes after scavenging is completed.

      HINT: 

      Remove the vacuum hose between intake manifold and purge valve and perform the measurement.

      Refer to REMOVAL [11/2021 - ]

      Is the HC concentration less than 4000 ppm?

      Result Proceed to
      Yes A
      No (Replace the fuel injector assembly.) B

    Result: 

    A 

    See step  63

    Result: 

    B 

    REPLACE FUEL INJECTOR ASSEMBLY 

    Port injection side: Refer to REMOVAL [11/2021 - ]

    Direct injection side: Refer to REMOVAL [11/2021 - ]

  39. CHECK FUEL PRESSURE 
    WARNING:

    Place "NO OPEN FLAMES" signs near the working area.

    NOTE:
    • Be careful not to spill fuel.
    • Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
    1. Measure the fuel pressure five minutes after the engine is stopped.

      Refer to ON-VEHICLE INSPECTION [11/2021 - ]

      HINT: 

      If the engine does not start, measure the fuel pressure five minutes after cranking is completed.

      Is the measured value 147 kPa (1.5 kg/cm2 , 21 psi) or more?

      Result Proceed to
      Yes A
      No (Replace the pressure regulator.) B

    Result: 

    A 

    See step  63

    Result: 

    B 

    REPLACE FUEL PRESSURE REGULATOR ASSEMBLY 

    Refer to DISASSEMBLY [11/2021 - 12/2023] , or refer to DISASSEMBLY [12/2023 - ]

  40. CHECK SPARK PLUG 
    1. Check the spark plug.

      Refer to PROCEDURE - Step 3

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Replace all spark plugs on all cylinders.) B

    Result: 

    B 

    REPLACE ALL SPARK PLUGS ON ALL CYLINDERS 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  41

  41. CHECK DATA MONITOR 
    1. Turn the ignition switch to ON.
    2. Using GTS, record the value of [Engine Speed] during cranking.

      Powertrain > Engine Control System > Data List 

      Tester Display
      Engine Speed

      Does the recorded value of [Engine Speed] contain data of 0 RPM?

      Result Proceed to
      Yes (It is possible that temporary fault occurs in the crankshaft position sensor circuit. Check the crankshaft position sensor circuit.) A
      No B

    Result: 

    A 

    CHECK CRANKSHAFT POSITION SENSOR CIRCUIT 

    Refer to DTC P0335: Crankshaft Position Sensor "A" Circuit [11/2021 - ]

    Result: 

    B 

    See step  42

  42. CHECK IGNITION COIL ASSEMBLY POWER SUPPLY 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ignition coil assembly.
    3. Turn the ignition switch to ON.
    4. Measure the voltage between ignition coil assembly connector and engine ground.

      Connector & terminal

      B25-1 - Engine ground

      B26-1 - Engine ground

      B27-1 - Engine ground

      B28-1 - Engine ground

      Is the voltage 10 V or higher?

      Result Proceed to
      Yes A
      No (Repair the following item.)
      • Open or short to ground in power supply circuit
      • Blown out of fuse
      • Poor contact of coupling connector
      B

    Result: 

    B 

    REPAIR RELATED PARTS 

    Result: 

    A 

    See step  43

  43. CHECK HARNESS BETWEEN ECM AND IGNITION COIL ASSEMBLY CONNECTOR (OPEN) 
    1. Disconnect the connector from ECM.
    2. Measure the resistance of harness between ECM connector and ignition coil assembly connector.

      Connector & terminal

      B1-10 (IGN1) - B25-2

      B1-11 (IGN2) - B26-2

      B1-12 (IGN3) - B27-2

      B1-13 (IGN4) - B28-2

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit in harness between ECM connector and ignition coil assembly connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  44

  44. CHECK HARNESS BETWEEN ECM AND IGNITION COIL ASSEMBLY CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance of harness between ECM connector and engine ground.

      Connector & terminal

      B1-10 (IGN1) - Engine ground

      B1-11 (IGN2) - Engine ground

      B1-12 (IGN3) - Engine ground

      B1-13 (IGN4) - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair the ground short circuit of harness between ECM connector and ignition coil assembly connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  45

  45. CHECK HARNESS OF IGNITION COIL ASSEMBLY GROUND CIRCUIT (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Measure the resistance of harness between ignition coil assembly connector and engine ground.

      HINT: 

      Connect all connectors after measurement.

      Connector & terminal

      B25-3 - Engine ground

      B26-3 - Engine ground

      B27-3 - Engine ground

      B28-3 - Engine ground

      Is the resistance less than 5 Ω?

      Result Proceed to
      Yes (Replace the ignition coil assembly.) A
      No (Repair the open circuit in harness between ignition coil assembly connector and engine ground terminal.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  46

  46. REPLACE IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 7

    If the fault occurs after servicing, continue the diagnosis.

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  47

  47. CHECK CRANKSHAFT POSITION SENSOR 
    1. Check the installation condition of crankshaft position sensor.

      Is the crankshaft position sensor installed correctly?

      Result Proceed to
      Yes A
      No (Install the crankshaft position sensor correctly.) B

    Result: 

    B 

    INSTALL CRANKSHAFT POSITION SENSOR CORRECTLY 

    Refer to INSTALLATION [11/2021 - ]

    Result: 

    A 

    See step  48

  48. CHECK INSTALL VVT SENSOR CORRECTLY 
    1. Check the installation condition of VVT sensor.

      Is the VVT sensor installed correctly?

      Result Proceed to
      Yes A
      No (Install the VVT sensor correctly.) B

    Result: 

    B 

    INSTALL VVT SENSOR CORRECTLY 

    Refer to INSTALLATION [11/2021 - ]

    Result: 

    A 

    See step  49

  49. CHECK POWER SUPPLY OF CRANKSHAFT POSITION SENSOR 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from the crankshaft position sensor.
    3. Turn the ignition switch to ON.
    4. Measure the voltage between crankshaft position sensor connector and engine ground.

      Connector & terminal

      B5-3 - Engine ground

      Is the voltage 4.5 V or higher?

      Result Proceed to
      Yes A
      No (Repair open or short circuit to ground in the harness between ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  50

  50. CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ECM.
    3. Measure the resistance of harness between ECM connector and crankshaft position sensor connector.

      Connector & terminal

      B1-66 (CRADIGT) - B5-1

      B1-68 (AVSSCRA) - B5-2

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  51

  51. CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between crankshaft position sensor connector and engine ground.

      Connector & terminal

      B5-1 - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  52

  52. CHECK POWER SUPPLY OF VVT SENSOR (FOR INTAKE SIDE) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from the VVT sensor (for intake side) sensor.
    3. Turn the ignition switch to ON.
    4. Measure the voltage between VVT sensor (for intake side) connector and engine ground.

      Connector & terminal

      B2-1 - Engine ground

      B24-1 - Engine ground

      Is the voltage 10 V or higher?

      Result Proceed to
      Yes A
      No (Repair the following item.)
      • Open circuit or short circuit to ground in harness between No. 1 engine room relay block and No. 1 junction block assembly and VVT sensor (for intake side) connector
      • Blown out of fuse
      • Poor contact of J/C
      • Poor contact of coupling connector
      B

    Result: 

    B 

    REPAIR RELATED PARTS 

    Result: 

    A 

    See step  53

  53. CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR INTAKE SIDE) CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ECM.
    3. Measure the resistance between ECM connector and VVT sensor (for intake side) connector.

      Connector & terminal

      B1-78 (AVCSR+) - B2-2

      B1-51 (AVSSCAM) - B2-3

      B1-77 (AVCSL+) - B24-2

      B1-51 (AVSSCAM) - B24-3

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit in the harness between ECM connector and VVT sensor (for intake side) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  54

  54. CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR INTAKE SIDE) CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between VVT sensor (for intake side) connectors and engine ground.

      Connector & terminal

      B2-2 - Engine ground

      B24-2 - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair short circuit to ground in the harness between ECM connector and VVT sensor (for intake side) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  55

  55. CHECK POWER SUPPLY OF VVT SENSOR (FOR EXHAUST SIDE) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from the VVT sensor (for exhaust side).
    3. Turn the ignition switch to ON.
    4. Measure the voltage between VVT sensor (for exhaust side) connectors and engine ground.

      Connector & terminal

      B3-1 - Engine ground

      B4-1 - Engine ground

      Is the voltage 10 V or higher?

      Result Proceed to
      Yes A
      No (Repair the following item.)
      • Open circuit in harness between No. 1 engine room relay block and No. 1 junction block assembly and VVT sensor (for exhaust side) connector
      • Blown out of fuse
      • Poor contact of J/C
      • Poor contact of coupling connector
      B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  56

  56. CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR EXHAUST SIDE) CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ECM.
    3. Measure the resistance between ECM connector and VVT sensor (for exhaust side) connectors.

      Connector & terminal

      B1-65 (AVCSER+) - B3-2

      B1-51 (AVSSCAM) - B3-3

      B1-64 (AVCSEL+) - B4-2

      B1-51 (AVSSCAM) - B4-3

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit in the harness between ECM connector and VVT sensor (for exhaust side) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  57

  57. CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR EXHAUST SIDE) CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between VVT sensor (for exhaust side) connectors and engine ground.

      HINT: 

      Connect all connectors after measurement.

      Connector & terminal

      B3-2 - Engine ground

      B4-2 - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair short circuit to ground in the harness between ECM connector and VVT sensor (for exhaust side) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  58

  58. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Replace the crankshaft position sensor.

      Refer to REMOVAL [11/2021 - ]

    2. Check that the fault is removed.

      Is the fault removed?

      Result Proceed to
      Yes (Clear the memory to complete.) A
      No B

    Result: 

    A 

    CLEAR MEMORY TO COMPLETE 

    Result: 

    B 

    See step  59

  59. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Replace the VVT sensor.

      Refer to REMOVAL [11/2021 - ]

    2. Check that the fault is removed.

      Is the fault removed?

      Result Proceed to
      Yes (Clear the memory to complete.) A
      No (Replace the ECM.) B

    Result: 

    A 

    CLEAR MEMORY TO COMPLETE 

    Result: 

    B 

    REPLACE ECM 

    Refer to REMOVAL [11/2021 - ]

  60. CHECK OF FUEL PUMP 
    1. Turn the ignition switch to ON.
    2. Using GTS, select [Fuel Pump Relay] of [Active Test].

      Powertrain > Engine Control System > Active Test 

      Tester Display
      Fuel Pump Relay

      HINT: 

      For detailed operation procedures, refer to the "Active Test".

      Refer to DATA LIST / ACTIVE TEST [11/2021 - 12/2023] , or refer to DATA LIST / ACTIVE TEST [12/2023 - 10/2024] , or refer to DATA LIST / ACTIVE TEST [10/2024 - ]

    3. Check if operating sound occurs in the fuel suction tube with pump and gauge assembly according to ON/OFF switching operation.

      Does the fuel suction tube with pump and gauge assembly emit operating sound?

      Result Proceed to
      Yes (Check the fuel suction tube with pump and gauge assembly and fuel delivery line.) A
      No B

    Result: 

    A 

    CHECK FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY AND FUEL DELIVERY LINE 

    Refer to INSPECTION [11/2021 - ]

    Result: 

    B 

    See step  61

  61. CHECK OF FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Check fuel suction tube with pump and gauge assembly.

      Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes (Check fuel pump system.) A
      No (Replace the fuel suction tube with pump and gauge assembly.) B

    Result: 

    B 

    REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  62

  62. CHECK FUEL PUMP CONTROL CIRCUIT 

    Refer to Fuel Pump Control Circuit [11/2021 - ]

    If the fault occurs after servicing, continue the diagnosis

    Result Proceed to
    Yes A
    No B

    Result: 

    B 

    END 

    Result: 

    A 

    See step  63

  63. CHECK FUEL INJECTOR ASSEMBLY 
    1. Check fuel injector assembly.

      Port injection side: Refer to INSPECTION [11/2021 - ]

      Direct injection side: Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Replace the faulty fuel injector assembly.) B

    Result: 

    B 

    REPLACE FAULTY FUEL INJECTOR ASSEMBLY 

    Port injection side: Refer to REMOVAL [11/2021 - ]

    Direct injection side: Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  64

  64. CHECK HARNESS BETWEEN ECM AND DIRECT FUEL INJECTOR ASSEMBLY CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connectors from ECM and direct fuel injector assembly.
    3. Measure the resistance of the harness between ECM connector and direct fuel injector assembly connector.

      Connector & terminal

      B1-96 (INJ1-) - B16-1

      B1-87 (INJ1+) - B16-2

      B1-95 (INJ2-) - B17-1

      B1-86 (INJ2+) - B17-2

      B1-93 (INJ3-) - B18-1

      B1-84 (INJ3+) - B18-2

      B1-94 (INJ4-) - B19-1

      B1-85 (INJ4+) - B19-2

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit of the harness between the ECM connector and direct fuel injector assembly connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  65

  65. CHECK HARNESS BETWEEN ECM AND DIRECT FUEL INJECTOR ASSEMBLY CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between the ECM connector and engine ground.

      HINT: 

      Connect all connectors after measurement.

      Connector & terminal

      B1-96 (INJ1-) - Engine ground

      B1-87 (INJ1+) - Engine ground

      B1-95 (INJ2-) - Engine ground

      B1-86 (INJ2+) - Engine ground

      B1-93 (INJ3-) - Engine ground

      B1-84 (INJ3+) - Engine ground

      B1-94 (INJ4-) - Engine ground

      B1-85 (INJ4+) - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair the short circuit to ground in the harness between ECM connector and direct fuel injector assembly connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  66

  66. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Replace the crankshaft position sensor.

      Refer to REMOVAL [11/2021 - ]

    2. Check that the fault is removed.

      Is the fault removed?

      Result Proceed to
      Yes (Clear the memory to complete.) A
      No B

    Result: 

    A 

    CLEAR MEMORY TO COMPLETE 

    Result: 

    B 

    See step  67

  67. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Replace the VVT sensor.

      Refer to REMOVAL [11/2021 - ]

    2. Check that the fault is removed.

      Is the fault removed?

      Result Proceed to
      Yes (Clear the memory to complete.) A
      No (Replace the ECM.) B

    Result: 

    A 

    CLEAR MEMORY TO COMPLETE 

    Result: 

    B 

    REPLACE ECM 

    Refer to REMOVAL [11/2021 - ]

  68. CHECK DATA MONITOR 
    1. Using GTS, record the value of [Engine Speed] during cranking.

      Powertrain > Engine Control System > Data List 

      Tester Display
      Engine Speed

      Does the recorded value of [Engine Speed] contain data of 0 RPM?

      Result Proceed to
      Yes (It is possible that temporary fault occurs in the crankshaft position sensor circuit. Check the crankshaft position sensor circuit.) A
      No B

    Result: 

    A 

    CHECK CRANKSHAFT POSITION SENSOR CIRCUIT 

    Refer to DTC P0335: Crankshaft Position Sensor "A" Circuit [11/2021 - ]

    Result: 

    B 

    See step  69

  69. CHECK HARNESS BETWEEN ECM AND DIRECT FUEL INJECTOR ASSEMBLY CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connectors from ECM and direct fuel injector assembly.
    3. Measure the resistance of the harness between ECM connector and direct fuel injector assembly connector.

      Connector & terminal

      B1-96 (INJ1-) - B16-1

      B1-87 (INJ1+) - B16-2

      B1-95 (INJ2-) - B17-1

      B1-86 (INJ2+) - B17-2

      B1-93 (INJ3-) - B18-1

      B1-84 (INJ3+) - B18-2

      B1-94 (INJ4-) - B19-1

      B1-85 (INJ4+) - B19-2

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit of the harness between the ECM connector and direct fuel injector assembly connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  70

  70. CHECK HARNESS BETWEEN ECM AND DIRECT FUEL INJECTOR ASSEMBLY CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between the ECM connector and engine ground.

      HINT: 

      Connect all connectors after measurement.

      Connector & terminal

      B1-96 (INJ1-) - Engine ground

      B1-87 (INJ1+) - Engine ground

      B1-95 (INJ2-) - Engine ground

      B1-86(INJ2+) - Engine ground

      B1-93 (INJ3-) - Engine ground

      B1-84 (INJ3+) - Engine ground

      B1-94 (INJ4-) - Engine ground

      B1-85 (INJ4+) - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes (Replace the ECM.) A
      No (Repair the short circuit to ground in the harness between ECM connector and direct fuel injector assembly connector.) B

    Result: 

    A 

    REPLACE ECM 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

  71. CHECK MASS AIR FLOW METER 
    1. Check the mass air flow meter.

      Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No B

    Result: 

    B 

    See step  91

    Result: 

    A 

    See step  72

  72. CHECK AIR INTAKE SYSTEM 
    1. Check the installing condition of the air intake system.

      Are there holes, loose bolts or disconnection of hose on air intake system?

      Result Proceed to
      Yes (Repair the air intake system.) A
      No B

    Result: 

    A 

    REPAIR AIR INTAKE SYSTEM 

    Result: 

    B 

    See step  73

  73. CHECK THROTTLE BODY WITH MOTOR ASSEMBLY 
    1. Check the throttle body with motor assembly.

      Refer to INSPECTION [11/2021 - ]

      Is there any deposit inside the throttle body with motor assembly?

      Result Proceed to
      Yes (Replace the throttle body with motor assembly.) A
      No B

    Result: 

    A 

    REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    B 

    See step  74

  74. CHECK FREEZE FRAME DATA 
    1. Turn the ignition switch to ON.
    2. Using GTS, read the values in [VVT Adv. Ang. Amount R], [VVT Advance Target Angle Amount R], [VVT Adv. Ang. Amount L], [VVT Advance Target Angle Amount L], [Exh. VVT Retard Ang. R], [Ex VVT Retard Target Angle R], [Exh. VVT Retard Ang. L] and [Ex VVT Retard Target Angle L].

      Powertrain > Engine Control System > Data List 

      Tester Display
      VVT Adv. Ang. Amount R
      VVT Advance Target Angle Amount R
      VVT Adv. Ang. Amount L
      VVT Advance Target Angle Amount L
      Exh. VVT Retard Ang. R
      Ex VVT Retard Target Angle R
      Exh. VVT Retard Ang. L
      Ex VVT Retard Target Angle L
    3. Using GTS, compare the respective values between the followings: [VVT Adv. Ang. Amount R] and [VVT Advance Target Angle Amount R], [VVT Adv. Ang. Amount L] and [VVT Advance Target Angle Amount L], [Exh. VVT Retard Ang. R] and [Ex VVT Retard Target Angle R], [Exh. VVT Retard Ang. L] and [Ex VVT Retard Target Angle L].

      Does all of the advance angle amount and retard angle amount synchronize with their target values?

      Result Proceed to
      Yes A
      No (Check camshaft timing oil control valve (for intake side of bank 1) with a difference of 10 deg or more.) B
      No (Check camshaft timing oil control valve (for intake side of bank 2) with a difference of 10 deg or more.) C
      No (Check camshaft timing oil control valve (for exhaust side of bank 1) with a difference of 10 deg or more.) D
      No (Check camshaft timing oil control valve (for exhaust side of bank 2) with a difference of 10 deg or more.) E

    Result: 

    A 

    See step  94

    Result: 

    C 

    See step  79

    Result: 

    D 

    See step  83

    Result: 

    E 

    See step  87

    Result: 

    B 

    See step  75

  75. CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 1) POWER SUPPLY 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from the camshaft timing oil control valve (for intake side of bank 1).
    3. Turn the ignition switch to ON.
    4. Measure the voltage between camshaft timing oil control valve (for intake side of bank 1) connector and engine ground.

      Connector & terminal

      B20-1 - Engine ground

      Is the voltage 10 V or higher?

      Result Proceed to
      Yes A
      No (Repair the following item.)
      • Open circuit in harness between No. 1 engine room relay block and No. 1 junction block assembly and camshaft timing oil control valve (for intake side of bank 1) connector
      • Blown out of fuse
      • Poor contact of coupling connector
      B

    Result: 

    B 

    REPAIR RELATED PARTS 

    Result: 

    A 

    See step  76

  76. CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 1) CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ECM.
    3. Measure the resistance of harness between ECM connector and camshaft timing oil control valve (for intake side of bank 1) connector.

      Connector & terminal

      B1-99 (OCVR) - B20-2

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit in harness between ECM connector and camshaft timing oil control valve (for intake side of bank 1) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  77

  77. CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 1) CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between camshaft timing oil control valve (for intake side of bank 1) connector and engine ground.

      Connector & terminal

      B20-2 - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair the short circuit to ground in harness between ECM connector and camshaft timing oil control valve (for intake side of bank 1) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  78

  78. CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 1) 
    1. Check the camshaft timing oil control valve (for intake side of bank 1).

      Refer to PROCEDURE - Step 1

      Is the check result OK?

      Result Proceed to
      Yes (Replace the camshaft timing intake gear assembly RH.) A
      No (Replace the camshaft timing oil control valve (for intake side of bank 1).) B

    Result: 

    A 

    REPLACE CAMSHAFT TIMING INTAKE GEAR ASSEMBLY RH 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    B 

    REPLACE CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 1) 

    Refer to REMOVAL [11/2021 - ]

  79. CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 2) POWER SUPPLY 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from the camshaft timing oil control valve (for intake side of bank 2).
    3. Turn the ignition switch to ON.
    4. Measure the voltage between camshaft timing oil control valve (for intake side of bank 2) connector and engine ground.

      Connector & terminal

      B21-1 - Engine ground

      Is the voltage 10 V or higher?

      Result Proceed to
      Yes A
      No (Repair the following item.)
      • Open circuit in harness between No. 1 engine room relay block and No. 1 junction block assembly and camshaft timing oil control valve (for intake side of bank 2) connector
      • Blown out of fuse
      • Poor contact of coupling connector
      B

    Result: 

    B 

    REPAIR RELATED PARTS 

    Result: 

    A 

    See step  80

  80. CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 2) CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ECM.
    3. Measure the resistance of harness between ECM connector and camshaft timing oil control valve (for intake side of bank 2) connector.

      Connector & terminal

      B1-100 (OCVL) - B21-2

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit in harness between ECM connector and camshaft timing oil control valve (for intake side of bank 2) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  81

  81. CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 2) CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between camshaft timing oil control valve (for intake side of bank 2) connector and engine ground.

      Connector & terminal

      B21-2 - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair the short circuit to ground in harness between ECM connector and camshaft timing oil control valve (for intake side of bank 2) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  82

  82. CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 2) 
    1. Check the camshaft timing oil control valve (for intake side of bank 2).

      Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes (Replace the camshaft timing intake gear assembly LH.) A
      No (Replace the camshaft timing oil control valve (for intake side of bank 2).) B

    Result: 

    A 

    REPLACE CAMSHAFT TIMING INTAKE GEAR ASSEMBLY LH 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    B 

    REPLACE CAMSHAFT TIMING OIL CONTROL VALVE (FOR INTAKE SIDE OF BANK 2) 

    Refer to REMOVAL [11/2021 - ]

  83. CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 1) POWER SUPPLY 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from the camshaft timing oil control valve (for exhaust side of bank 1).
    3. Turn the ignition switch to ON.
    4. Measure the voltage between camshaft timing oil control valve (for exhaust side of bank 1) connector and engine ground.

      Connector & terminal

      B22-1 - Engine ground

      Is the voltage 10 V or higher?

      Result Proceed to
      Yes A
      No (Repair the following item.)
      • Open circuit in harness between No. 1 engine room relay block and No. 1 junction block assembly and camshaft timing oil control valve (for exhaust side of bank 1) connector
      • Blown out of fuse
      • Poor contact of coupling connector
      B

    Result: 

    B 

    REPAIR RELATED PARTS 

    Result: 

    A 

    See step  84

  84. CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 1) CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ECM.
    3. Measure the resistance of harness between ECM connector and camshaft timing oil control valve (for exhaust side of bank 1) connector.

      Connector & terminal

      B1-108 (OCVER) - B22-2

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit in harness between ECM connector and camshaft timing oil control valve (for exhaust side of bank 1) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  85

  85. CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 1) CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between camshaft timing oil control valve (for exhaust side of bank 1) connector and engine ground.

      Connector & terminal

      B22-2 - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair the short circuit to ground in harness between ECM connector and camshaft timing oil control valve (for exhaust side of bank 1) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  86

  86. CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 1) 
    1. Check the camshaft timing oil control valve (for exhaust side of bank 1).

      Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes (Replace the camshaft timing exhaust gear assembly RH.) A
      No (Replace the exhaust oil control solenoid RH.) B

    Result: 

    A 

    REPLACE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY RH 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    B 

    REPLACE CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 1) 

    Refer to REMOVAL [11/2021 - ]

  87. CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 2) POWER SUPPLY 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from the camshaft timing oil control valve (for exhaust side of bank 2).
    3. Turn the ignition switch to ON.
    4. Measure the voltage between camshaft timing oil control valve (for exhaust side of bank 2) connector and engine ground.

      Connector & terminal

      B23-1 - Engine ground

      Is the voltage 10 V or higher?

      Result Proceed to
      Yes A
      No (Repair the following item.)
      • Open circuit in harness between No. 1 engine room relay block and No. 1 junction block assembly and camshaft timing oil control valve (for exhaust side of bank 2) connector
      • Blown out of fuse
      • Poor contact of coupling connector
      B

    Result: 

    B 

    REPAIR RELATED PARTS 

    Result: 

    A 

    See step  88

  88. CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 2) CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ECM.
    3. Measure the resistance of harness between ECM connector and camshaft timing oil control valve (for exhaust side of bank 2) connector.

      Connector & terminal

      B1-109 (OCVEL) - B23-2

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit in harness between ECM connector and camshaft timing oil control valve (for exhaust side of bank 2) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  89

  89. CHECK HARNESS BETWEEN ECM AND CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 2) CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between camshaft timing oil control valve (for exhaust side of bank 2) connector and engine ground.

      Connector & terminal

      B23-2 - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair the short circuit to ground in harness between ECM connector and camshaft timing oil control valve (for exhaust side of bank 2) connector.) B

    Result: 

    B 

    HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  90

  90. CHECK CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 2) 
    1. Check the camshaft timing oil control valve (for exhaust side of bank 2).

      Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes (Replace the camshaft timing exhaust gear assembly LH.) A
      No (Replace the exhaust oil control solenoid LH.) B

    Result: 

    A 

    REPLACE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY LH 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    B 

    REPLACE CAMSHAFT TIMING OIL CONTROL VALVE (FOR EXHAUST SIDE OF BANK 2) 

    Refer to REMOVAL [11/2021 - ]

  91. CHECK HARNESS OR CONNECTOR (ECM - MASS AIR FLOW METER AND ECM - MANIFOLD ABSOLUTE PRESSURE SENSOR (OPEN)) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ECM.
    3. Disconnect the connectors from the mass air flow meter.
    4. Disconnect the connector from manifold absolute pressure sensor.
    5. Measure the resistance of harness between ECM connector and the mass air flow meter connector, and between ECM connector and the manifold absolute pressure sensor connector.

      Connector & terminal

      A5-32 (AFM) - B15-1

      A5-54 (AVSS2) - B15-2

      A5-53 (AVCC2) - B15-3

      A5-43 (TA) - B15-4

      B1-58 (AVSS1) - B12-1

      B1-69 (MAP) - B12-2

      B1-41 (AVCC1) - B12-3

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the following item.)
      • Open circuit in harness between ECM connector and the mass air flow meter connector
      • Open circuit of harness between ECM connector and manifold absolute pressure sensor connector
      • Poor contact of J/C
      • Poor contact of coupling connector
      B

    Result: 

    B 

    REPAIR RELATED PARTS 

    Result: 

    A 

    See step  92

  92. CHECK HARNESS OR CONNECTOR (ECM - MASS AIR FLOW METER AND ECM - MANIFOLD ABSOLUTE PRESSURE SENSOR (SHORT TO GROUND)) 
    1. Measure the resistance between the ECM connector and engine ground.

      HINT: 

      Connect all connectors after measurement.

      Connector & terminal

      A5-32 (AFM) - Engine ground

      A5-43 (TA) - Engine ground

      A5-53 (AVCC2) - Engine ground

      B1-41 (AVCC1) - Engine ground

      B1-69 (MAP) - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes (Replace the mass air flow meter or the manifold absolute pressure sensor.) A
      No (Repair the following item.)
      • Short circuit to ground in harness between ECM connector and the mass air flow meter connector
      • Short circuit to ground in harness between ECM connector and manifold absolute pressure sensor connector
      B

    Result: 

    B 

    REPAIR RELATED PARTS 

    Result: 

    A 

    See step  93

  93. REPLACE MASS AIR FLOW METER OR MANIFOLD ABSOLUTE PRESSURE SENSOR 

    Refer to REMOVAL [11/2021 - ]

    Refer to REMOVAL [11/2021 - ]

    If the fault occurs after servicing

    Result Proceed to
    Yes A
    No B

    Result: 

    B 

    END 

    Result: 

    A 

    See step  94

  94. CHECK ENGINE COOLANT TEMPERATURE SENSOR 
    1. Check the engine coolant temperature sensor.

      Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Replace the engine coolant temperature sensor.) B

    Result: 

    B 

    REPLACE ENGINE COOLANT TEMPERATURE SENSOR 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  95

  95. CHECK FUEL PRESSURE 
    WARNING:

    Place "NO OPEN FLAMES" signs near the working area.

    NOTE:
    • Be careful not to spill fuel.
    • Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
    1. Measure the fuel pressure during cranking or five minutes after the engine is stopped.

      Refer to PROCEDURE - Step 2

      Is the fuel pressure during cranking 340 - 470 kPa (3.5 - 4.8 kgf/cm2 , 49.3 - 68.1 psi), and at the same time, is the fuel pressure five minutes after engine stop 147 kPa (1.5 kgf/cm2 , 21 psi) or more?

      Result Proceed to
      Yes A
      No B

    Result: 

    B 

    See step  105

    Result: 

    A 

    See step  96

  96. CHECK DATA MONITOR 
    1. Turn the ignition switch to ON. (Engine OFF)
    2. Using GTS, read the value in [Long term fuel trim B1].

      Powertrain > Engine Control System > Data List 

      Tester Display
      Long term fuel trim B1

      Does the value of [Long term fuel trim B1] fall within a range of -15 - 15%?

      Result Proceed to
      Yes A
      No (Replace the fuel injector assembly.) B

    Result: 

    B 

    REPLACE FUEL INJECTOR ASSEMBLY 

    Port injection side: Refer to REMOVAL [11/2021 - ]

    Direct injection side: Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  97

  97. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Start the engine and check the idling speed.

      Is the idling speed stable all time?

      Result Proceed to
      Yes (It is possible that the fault comes from fuel. Replace fuel.) A
      No B

    Result: 

    A 

    REPLACE FUEL 

    Result: 

    B 

    See step  98

  98. CHECK INSTALLATION CONDITION OF CRANKSHAFT POSITION SENSOR 
    1. Check the installation condition of crankshaft position sensor.

      Is the crankshaft position sensor installed correctly?

      Result Proceed to
      Yes A
      No (Install the crankshaft position sensor correctly.) B

    Result: 

    B 

    INSTALL CRANKSHAFT POSITION SENSOR CORRECTLY 

    Refer to INSTALLATION [11/2021 - ]

    Result: 

    A 

    See step  99

  99. CHECK POWER SUPPLY OF CRANKSHAFT POSITION SENSOR 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from the crankshaft position sensor.
    3. Turn the ignition switch to ON.
    4. Measure the voltage between crankshaft position sensor connector and engine ground.

      Connector & terminal

      B5-3 - Engine ground

      Is the voltage 4.5 V or higher?

      Result Proceed to
      Yes A
      No (Repair open or short circuit to ground in the harness between ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  100

  100. CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ECM.
    3. Measure the resistance of harness between ECM connector and crankshaft position sensor connector.

      Connector & terminal

      B1-66 (CRADIGT) - B5-1

      B1-68 (AVSSCRA) - B5-2

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  101

  101. CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between crankshaft position sensor connector and engine ground.

      HINT: 

      Connect all connectors after measurement.

      Connector & terminal

      B5-1 - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  102

  102. CHECK COMPRESSION PRESSURE 
    1. Check the compression pressure.

      Refer to PROCEDURE - Step 10

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Check the engine.) B

    Result: 

    B 

    CHECK ENGINE 

    Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]

    Result: 

    A 

    See step  103

  103. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Replace the crankshaft position sensor.

      Refer to REMOVAL [11/2021 - ]

    2. Check that the fault is removed.

      Is the fault removed?

      Result Proceed to
      Yes (Clear the memory to complete.) A
      No (Check the valve timing.) B

    Result: 

    A 

    CLEAR MEMORY TO COMPLETE 

    Result: 

    B 

    See step  104

  104. CHECK VALVE TIMING 

    Refer to REMOVAL [11/2021 - ]

    When the valve timing is normal

    Result Proceed to
    Yes (replace the ECM) A
    No B

    Result: 

    A 

    REPLACE ECM 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    B 

    END 

  105. CHECK OF FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Check fuel suction tube with pump and gauge assembly.

      Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes (Check fuel pump system.) A
      No (Replace the fuel suction tube with pump and gauge assembly.) B

    Result: 

    A 

    CHECK FUEL PUMP CONTROL CIRCUIT 

    Refer to Fuel Pump Control Circuit [11/2021 - ]

    Result: 

    B 

    REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to REMOVAL [11/2021 - ]

  106. CHECK ENGINE COOLANT TEMPERATURE SENSOR 
    1. Check the engine coolant temperature sensor.

      Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Replace the engine coolant temperature sensor.) B

    Result: 

    B 

    See step  131

    Result: 

    A 

    See step  107

  107. CHECK HARNESS BETWEEN ECM AND ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connectors from ECM and engine coolant temperature sensor.
    3. Measure the resistance of harness between ECM connector and engine coolant temperature sensor connector.

      Connector & terminal

      B1-58 (AVSS1) - B11-1

      B1-34 (TW_OUT) - B11-2

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit of the harness between the ECM connector and engine coolant temperature sensor connector.) B

    Result: 

    B 

    See step  129

    Result: 

    A 

    See step  108

  108. CHECK HARNESS BETWEEN ECM AND ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR (SHORT CIRCUIT TO GROUND) 
    1. Measure the resistance between the ECM connector and engine ground.

      HINT: 

      Connect all connectors after measurement.

      Connector & terminal

      B1-34 (TW_OUT) - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair the short circuit to ground in harness between ECM connector and engine coolant temperature sensor connector.) B

    Result: 

    B 

    See step  127

    Result: 

    A 

    See step  109

  109. CHECK DATA MONITOR 
    1. Turn the ignition switch to ON. (Engine OFF)
    2. Using GTS, read the values in [Long term fuel trim B1] and [Atmosphere Pressure].

      Powertrain > Engine Control System > Data List 

      Tester Display
      Long term fuel trim B1
      Atmosphere Pressure

      Is the value of [Long term fuel trim B1] -25 - 25%? And is the value of [Atmosphere Pressure] 80 kPa (600 mmHg, 23.6 inHg) or more?

      Result Proceed to
      Yes A
      No B

    Result: 

    A 

    See step  116

    Result: 

    B 

    See step  110

  110. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Using GTS or a general scan tool, perform the clear memory of [Engine].

      Powertrain > Engine Control System > Clear DTCs 

    2. Start the engine.

      Does the engine start?

      Result Proceed to
      Yes A
      No B

    Result: 

    B 

    See step  116

    Result: 

    A 

    See step  111

  111. CHECK IDLE SPEED 
    1. Check the idle speed.

      Refer to PROCEDURE - Step 9

      Is the idle speed stable?

      Result Proceed to
      Yes (Replace the mass air flow meter.) A
      No (Replace the fuel injector assembly.) B

    Result: 

    B 

    See step  114

    Result: 

    A 

    See step  112

  112. REPLACE MASS AIR FLOW METER 

    Refer to REMOVAL [11/2021 - ]

    If the fault occurs after servicing

    Result Proceed to
    Yes (replace the ECM) A
    No B

    Result: 

    B 

    END 

    Result: 

    A 

    See step  113

  113. REPLACE ECM 

    Refer to REMOVAL [11/2021 - ]

    If the fault still occurs after replacing the ECM

    Result Proceed to
    Yes A
    No B

    Result: 

    A 

    See step  133

    Result: 

    B 

    END 

  114. REPLACE FUEL INJECTOR ASSEMBLY 

    Port injection side: Refer to REMOVAL [11/2021 - ]

    Direct injection side: Refer to REMOVAL [11/2021 - ]

    If the fault occurs after servicing

    Result Proceed to
    Yes (replace the ECM) A
    No B

    Result: 

    B 

    END 

    Result: 

    A 

    See step  115

  115. REPLACE ECM 

    Refer to REMOVAL [11/2021 - ]

    If the fault still occurs after replacing the ECM

    Result Proceed to
    Yes A
    No B

    Result: 

    A 

    See step  133

    Result: 

    B 

    END 

  116. CHECK FUEL PRESSURE 
    WARNING:

    Place "NO OPEN FLAMES" signs near the working area.

    NOTE:
    • Be careful not to spill fuel.
    • Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
    1. Check the fuel pressure.

      Refer to PROCEDURE - Step 2

      Is the check result OK?

      Result Proceed to
      Yes A
      No B

    Result: 

    B 

    See step  125

    Result: 

    A 

    See step  117

  117. CHECK FREEZE FRAME DATA 
    1. Using GTS, read the values in [Fuel Rail Pressure A] and [Commanded Fuel Rail Pressure A].

      Powertrain > Engine Control System > DTC(P1604) > Freeze Frame Data 

      Tester Display
      Fuel Rail Pressure A
      Commanded Fuel Rail Pressure A

      Is the value in [Fuel Rail Pressure A] synchronized with the one in [Commanded Fuel Rail Pressure A] in all Freeze Frame Data?

      Result Proceed to
      Yes A
      No (Check the fuel (engine room side) pump assembly.) B

    Result: 

    B 

    CHECK FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY 

    Refer to INSPECTION [11/2021 - ]

    Result: 

    A 

    See step  118

  118. CHECK SPARK PLUG 
    1. Check all spark plugs on all cylinders.

      Refer to PROCEDURE - Step 3

      Is the check result OK?

      Result Proceed to
      Yes A
      No (When spark plugs in some cylinders are faulty) B
      No (When all spark plugs in all cylinders are faulty) C

    Result: 

    B 

    See step  123

    Result: 

    C 

    See step  124

    Result: 

    A 

    See step  119

  119. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Check for the condition of fault occurrence.

      Does the fault occur only within approx. 15 to 120 minutes after the engine is stopped?

      Result Proceed to
      Yes A
      No (When the fault occurs in two or three minutes or a long time after the engine is stopped) B
      No (When the fault occurrence pattern is inconsistent) C

    Result: 

    B 

    See step  122

    Result: 

    C 

    See step  133

    Result: 

    A 

    See step  120

  120. CHECK PURGE VALVE 
    1. Check the purge valve.

      Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Replace the purge valve.) B

    Result: 

    B 

    REPLACE PURGE VALVE 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  121

  121. CHECK FUEL INJECTOR ASSEMBLY 
    1. After the engine is stopped, scavenge inside of the intake manifold by applying compressed air.
    2. Measure the HC concentration inside the intake manifold 15 minutes after scavenging is completed.

      HINT: 

      Remove the vacuum hose between intake manifold and purge valve and perform the measurement.

      Refer to PARTS LOCATION [11/2021 - ]

      Is the HC concentration less than 4000 ppm?

      Result Proceed to
      Yes A
      No (Replace the fuel injector assembly.) B

    Result: 

    A 

    See step  133

    Result: 

    B 

    REPLACE FUEL INJECTOR ASSEMBLY 

    Refer to REMOVAL [11/2021 - ]

  122. CHECK CHECK FUEL PRESSURE 
    WARNING:

    Place "NO OPEN FLAMES" signs near the working area.

    NOTE:
    • Be careful not to spill fuel.
    • Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
    1. Measure the fuel pressure five minutes after the engine is stopped.

      Refer to ON-VEHICLE INSPECTION [11/2021 - ]

      HINT: 

      If the engine does not start, measure the fuel pressure five minutes after cranking is completed.

      Is the measured value 147 kPa (1.5 kg/cm2 , 21 psi) or more?

      Result Proceed to
      Yes A
      No (Replace the pressure regulator.) B

    Result: 

    A 

    See step  133

    Result: 

    B 

    REPLACE FUEL PRESSURE REGULATOR ASSEMBLY 

    Refer to DISASSEMBLY [11/2021 - 12/2023] , or refer to DISASSEMBLY [12/2023 - ]

  123. REPLACE FAULTY SPARK PLUGS OF CYLINDERS 
    1. When spark plugs in some cylinders are faulty: Replace the faulty spark plugs of the cylinders, then check the ignition system and fuel system in the faulty cylinders.

      Refer to PROCEDURE - Step 8

      If the fault occurs after servicing

      Result Proceed to
      Yes A
      No B

    Result: 

    A 

    See step  133

    Result: 

    B 

    END 

  124. REPLACE FAULTY SPARK PLUGS OF CYLINDERS 
    1. When all spark plugs in all cylinders are faulty: Replace faulty spark plugs in all cylinders.

      Refer to PROCEDURE - Step 8

      If the fault occurs after servicing

      Result Proceed to
      Yes A
      No B

    Result: 

    A 

    See step  133

    Result: 

    B 

    END 

  125. CHECK OF FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Check fuel suction tube with pump and gauge assembly.

      Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes (Check fuel pump system.) A
      No (Replace the fuel suction tube with pump and gauge assembly.) B

    Result: 

    B 

    REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  126

  126. CHECK FUEL PUMP CONTROL CIRCUIT 

    Refer to Fuel Pump Control Circuit [11/2021 - ]

    If the fault occurs after servicing

    Result Proceed to
    Yes A
    No B

    Result: 

    A 

    See step  133

    Result: 

    B 

    END 

  127. REPAIR HARNESS OR CONNECTOR 
    1. Repair the open circuit of the harness between the ECM connector and engine coolant temperature sensor connector.

      If the fault occurs after servicing

      Result Proceed to
      Yes (replace the ECM) A
      No B

    Result: 

    B 

    END 

    Result: 

    A 

    See step  128

  128. REPLACE ECM 

    Refer to REMOVAL [11/2021 - ]

    If the fault still occurs after replacing the ECM

    Result Proceed to
    Yes A
    No B

    Result: 

    A 

    See step  133

    Result: 

    B 

    END 

  129. REPAIR HARNESS OR CONNECTOR 
    1. Repair the short circuit to ground in harness between ECM connector and engine coolant temperature sensor connector.

      If the fault occurs after servicing

      Result Proceed to
      Yes (replace the ECM) A
      No B

    Result: 

    B 

    END 

    Result: 

    A 

    See step  130

  130. REPLACE ECM 

    Refer to REMOVAL [11/2021 - ]

    If the fault still occurs after replacing the ECM

    Result Proceed to
    Yes A
    No B

    Result: 

    A 

    See step  133

    Result: 

    B 

    END 

  131. REPLACE ENGINE COOLANT TEMPERATURE SENSOR 

    Refer to REMOVAL [11/2021 - ]

    If the fault occurs after servicing

    Result Proceed to
    Yes (replace the ECM) A
    No B

    Result: 

    B 

    END 

    Result: 

    A 

    See step  132

  132. REPLACE ECM 

    Refer to REMOVAL [11/2021 - ]

    If the fault still occurs after replacing the ECM

    Result Proceed to
    Yes A
    No B

    Result: 

    B 

    END 

    Result: 

    A 

    See step  133

  133. CHECK FUEL PRESSURE 
    WARNING:

    Place "NO OPEN FLAMES" signs near the working area.

    NOTE:
    • Be careful not to spill fuel.
    • Before attaching/detaching a fuel pressure gauge, release the fuel pressure.
    1. Measure the fuel pressure during cranking or five minutes after the engine is stopped.

      Refer to PROCEDURE - Step 2

      Is the fuel pressure during cranking 340 - 470 kPa (3.5 - 4.8 kgf/cm2 , 49.3 - 68.1 psi), and at the same time, is the fuel pressure five minutes after engine stop 147 kPa (1.5 kgf/cm2 , 21 psi) or more?

      Result Proceed to
      Yes A
      No B

    Result: 

    B 

    See step  141

    Result: 

    A 

    See step  134

  134. CHECK DATA MONITOR 
    1. Turn the ignition switch to ON. (Engine OFF)
    2. Using GTS, read the value in [Long term fuel trim B1].

      Powertrain > Engine Control System > Data List 

      Tester Display
      Long term fuel trim B1

      Does the value of [Long term fuel trim B1] fall within a range of -15 - 15%?

      Result Proceed to
      Yes A
      No (Replace the fuel injector assembly.) B

    Result: 

    B 

    REPLACE FUEL INJECTOR ASSEMBLY 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  135

  135. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Start the engine and check the idling speed.

      Is the idling speed stable all time?

      Result Proceed to
      Yes (It is possible that the fault comes from fuel. Replace fuel.) A
      No B

    Result: 

    A 

    REPLACE FUEL 

    Result: 

    B 

    See step  136

  136. CHECK INSTALLATION CONDITION OF CRANKSHAFT POSITION SENSOR 
    1. Check the installation condition of crankshaft position sensor.

      Is the crankshaft position sensor installed correctly?

      Result Proceed to
      Yes A
      No (Install the crankshaft position sensor correctly.) B

    Result: 

    B 

    INSTALL CRANKSHAFT POSITION SENSOR CORRECTLY 

    Refer to INSTALLATION [11/2021 - ]

    Result: 

    A 

    See step  137

  137. CHECK POWER SUPPLY OF CRANKSHAFT POSITION SENSOR 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from the crankshaft position sensor.
    3. Turn the ignition switch to ON.
    4. Measure the voltage between crankshaft position sensor connector and engine ground.

      Connector & terminal

      B5-3 - Engine ground

      Is the voltage 4.5 V or higher?

      Result Proceed to
      Yes A
      No (Repair open or short circuit to ground in the harness between ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  138

  138. CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ECM.
    3. Measure the resistance of harness between ECM connector and crankshaft position sensor connector.

      Connector & terminal

      B1-66 (CRADIGT) - B5-1

      B1-68 (AVSSCRA) - B5-2

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  139

  139. CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between crankshaft position sensor connector and engine ground.

      HINT: 

      Connect all connectors after measurement.

      Connector & terminal

      B5-1 - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  140

  140. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Replace the crankshaft position sensor.

      Refer to REMOVAL [11/2021 - ]

    2. Check that the fault is removed.

      Is the fault removed?

      Result Proceed to
      Yes (Clear the memory to complete.) A
      No (Replace the ECM.) B

    Result: 

    A 

    CLEAR MEMORY TO COMPLETE 

    Result: 

    B 

    REPLACE ECM 

    Refer to REMOVAL [11/2021 - ]

  141. CHECK OF FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Check fuel suction tube with pump and gauge assembly.

      Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Replace the fuel suction tube with pump and gauge assembly.) B

    Result: 

    B 

    REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  142

  142. CHECK FUEL PUMP CONTROL CIRCUIT 
    1. Check fuel pump control circuit.

      Refer to Fuel Pump Control Circuit [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Repair the fuel pump system.) B

    Result: 

    B 

    REPLACE FUEL PUMP COTROL CIRCUIT 

    Refer to Fuel Pump Control Circuit [11/2021 - ]

    Result: 

    A 

    See step  143

  143. CHECK PURGE VALVE 
    1. Check the purge valve.

      Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Replace the purge valve.) B

    Result: 

    B 

    REPLACE PURGE VALVE 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  144

  144. CHECK FUEL INJECTOR ASSEMBLY 
    1. After the engine is stopped, scavenge inside of the intake manifold by applying compressed air.
    2. Measure the HC concentration inside the intake manifold 15 minutes after scavenging is completed.

      HINT: 

      Remove the vacuum hose between intake manifold and purge valve and perform the measurement.

      Refer to REMOVAL [11/2021 - ]

      Is the HC concentration less than 4000 ppm?

      Result Proceed to
      Yes A
      No (Replace the fuel injector assembly.) B

    Result: 

    B 

    REPLACE FUEL INJECTOR ASSEMBLY 

    Port injection side: Refer to REMOVAL [11/2021 - ]

    Direct injection side: Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  145

  145. CHECK INTAKE VALVE 
    1. Check the intake valve.

      Refer to INSPECTION [11/2021 - ]

      Is there any deposit in the intake valve?

      Result Proceed to
      Yes (Clean the intake valve.) A
      No (GTSGTS) B

    Result: 

    A 

    CLEAN INTAKE VALVE 

    Refer to DISASSEMBLY [11/2021 - ]

    Result: 

    B 

    See step  146

  146. CHECK ENGINE COOLANT TEMPERATURE SENSOR 
    1. Check the engine coolant temperature sensor.

      Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Replace the engine coolant temperature sensor.) B

    Result: 

    B 

    REPLACE ENGINE COOLANT TEMPERATURE SENSOR 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  147

  147. CHECK INSTALLATION CONDITION OF CRANKSHAFT POSITION SENSOR 
    1. Check the installation condition of crankshaft position sensor.

      Refer to INSTALLATION [11/2021 - ]

      Is the crankshaft position sensor installed correctly?

      Result Proceed to
      Yes A
      No (Install the crankshaft position sensor correctly.) B

    Result: 

    B 

    INSTALL CRANKSHAFT POSITION SENSOR CORRECTLY 

    Refer to INSTALLATION [11/2021 - ]

    Result: 

    A 

    See step  148

  148. CHECK INSTALLATION CONDITION OF VVT SENSOR 
    1. Check the installation condition of VVT sensor.

      Refer to INSTALLATION [11/2021 - ]

      Is the VVT sensor installed correctly?

      Result Proceed to
      Yes A
      No (Install the VVT sensor correctly.) B

    Result: 

    B 

    INSTALL VVT SENSOR CORRECTLY 

    Refer to INSTALLATION [11/2021 - ]

    Result: 

    A 

    See step  149

  149. CHECK POWER SUPPLY OF CRANKSHAFT POSITION SENSOR 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from the crankshaft position sensor.
    3. Turn the ignition switch to ON.
    4. Measure the voltage between crankshaft position sensor connector and engine ground.

      Connector & terminal

      B5-3 - Engine ground

      Is the voltage 4.5 V or higher?

      Result Proceed to
      Yes A
      No (Repair open or short circuit to ground in the harness between ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  150

  150. CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ECM.
    3. Measure the resistance of harness between ECM connector and crankshaft position sensor connector.

      Connector & terminal

      B1-66 (CRADIGT) - B5-1

      B1-68 (AVSSCRA) - B5-2

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit in the harness between the ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  151

  151. CHECK HARNESS BETWEEN ECM AND CRANKSHAFT POSITION SENSOR CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between crankshaft position sensor connector and engine ground.

      Connector & terminal

      B5-1 - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair short circuit to ground in harness between ECM connector and crankshaft position sensor connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  152

  152. CHECK POWER SUPPLY OF VVT SENSOR (FOR INTAKE SIDE) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from the VVT sensors (for intake side).
    3. Turn the ignition switch to ON.
    4. Measure the voltage between intake VVT sensor (for intake side) connector and engine ground.

      Connector & terminal

      B2-1 - Engine ground

      B24-1 - Engine ground

      Is the voltage 10 V or higher?

      Result Proceed to
      Yes A
      No (Repair the following item.)
      • Open circuit or short circuit to ground in harness between No. 1 engine room relay block and No. 1 junction block assembly and VVT sensor (for intake side) connector
      • Blown out of fuse
      • Poor contact of J/C
      • Poor contact of coupling connector
      B

    Result: 

    B 

    REPAIR RELATED PARTS 

    Result: 

    A 

    See step  153

  153. CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR INTAKE SIDE) CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ECM.
    3. Measure the resistance between ECM connector and VVT sensor (for intake side) connector.

      Connector & terminal

      B1-78 (AVCSR+) - B2-2

      B1-51 (AVSSCAM) - B2-3

      B1-77 (AVCSL+) - B24-2

      B1-51 (AVSSCAM) - B24-3

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit in the harness between ECM connector and VVT sensor (for intake side) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  154

  154. CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR INTAKE SIDE) CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between VVT sensor (for intake side) connectors and engine ground.

      Connector & terminal

      B2-2 - Engine ground

      B24-2 - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair short circuit to ground in the harness between ECM connector and VVT sensor (for intake side) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  155

  155. CHECK POWER SUPPLY OF VVT SENSOR (FOR EXHAUST SIDE) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from the VVT sensor (for exhaust side).
    3. Turn the ignition switch to ON.
    4. Measure the voltage between VVT sensor (for exhaust side) connector and engine ground.

      Connector & terminal

      B3-1 - Engine ground

      B4-1 - Engine ground

      Is the voltage 10 V or higher?

      Result Proceed to
      Yes A
      No (Repair the following item.)
      • Open circuit in harness between No. 1 engine room relay block and No. 1 junction block assembly and VVT sensor (for exhaust side) connector
      • Blown out of fuse
      • Poor contact of J/C
      • Poor contact of coupling connector
      B

    Result: 

    B 

    REPAIR RELATED PARTS 

    Result: 

    A 

    See step  156

  156. CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR EXHAUST SIDE) CONNECTOR (OPEN) 
    1. Turn the ignition switch to OFF.
    2. Disconnect the connector from ECM.
    3. Measure the resistance between ECM connector and VVT sensor (for exhaust side) connector.

      Connector & terminal

      B1-65 (AVCSER+) - B3-2

      B1-51 (AVSSCAM) - B3-3

      B1-64 (AVCSEL+) - B4-2

      B1-51 (AVSSCAM) - B4-3

      Is the resistance less than 1 Ω?

      Result Proceed to
      Yes A
      No (Repair the open circuit in the harness between ECM connector and VVT sensor (for exhaust side) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  157

  157. CHECK HARNESS BETWEEN ECM AND VVT SENSOR (FOR EXHAUST SIDE) CONNECTOR (SHORT TO GROUND) 
    1. Measure the resistance between VVT sensor (for exhaust side) connectors and engine ground.

      HINT: 

      Connect all connectors after measurement.

      Connector & terminal

      B3-2 - Engine ground

      B4-2 - Engine ground

      Is the resistance 1 MΩ or more?

      Result Proceed to
      Yes A
      No (Repair short circuit to ground in the harness between ECM connector and VVT sensor (for exhaust side) connector.) B

    Result: 

    B 

    REPAIR HARNESS OR CONNECTOR 

    Result: 

    A 

    See step  158

  158. CHECK COMPRESSION PRESSURE 
    1. Check the compression pressure.

      Refer to PROCEDURE - Step 10

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Check the engine.) B

    Result: 

    B 

    CHECK ENGINE 

    Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]

    Result: 

    A 

    See step  159

  159. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Replace the crankshaft position sensor.

      Refer to REMOVAL [11/2021 - ]

    2. Check that the fault is removed.

      Is the fault removed?

      Result Proceed to
      Yes (Clear the memory to complete.) A
      No B

    Result: 

    A 

    CLEAR MEMORY TO COMPLETE 

    Result: 

    B 

    See step  160

  160. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Replace the VVT sensor.

      Refer to REMOVAL [11/2021 - ]

    2. Check that the fault is removed.

      Is the fault removed?

      Result Proceed to
      Yes (Clear the memory to complete.) A
      No (Check the valve timing.) B

    Result: 

    A 

    CLEAR MEMORY TO COMPLETE 

    Result: 

    B 

    See step  164

  161. CHECK FOR MALFUNCTION OCCURRENCE 
    1. Check for the condition of fault occurrence.

      Does the sound occur by a protruding starter pinion gear during cranking?

      Result Proceed to
      Yes (When the starter assembly does not rotate) A
      Yes (When the starter assembly rotates but does not engage) B
      No C

    Result: 

    B 

    See step  165

    Result: 

    C 

    See step  166

    Result: 

    A 

    See step  162

  162. CHECK BATTERY 
    1. Check the battery.

      Refer to ON-VEHICLE INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Charge or replace the battery.) B

    Result: 

    B 

    CHARGE OR REPLACE BATTERY 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  163

  163. CHECK ENGINE MAIN BODY 

    Does the crankshaft rotate smoothly?

    Result Proceed to
    Yes (Check the starter assembly.)
    HINT: 
    It is possible that the engine friction increased temporarily. Check if any foreign matter is mixed in engine oil. If a foreign matter is found, check the engine.
    Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]
    A
    No (It is possible that the engine friction is too large. Check the engine.) B

    Result: 

    A 

    CHECK STARTER ASSEMBLY 

    for Automatic Transmission: Refer to INSPECTION [11/2021 - ]

    for Manual Transmission: Refer to INSPECTION [11/2021 - ]

    Result: 

    B 

    CHECK ENGINE 

    Refer to PROBLEM SYMPTOMS TABLE [11/2021 - ]

  164. CHECK VALVE TIMING 

    Refer to REMOVAL [11/2021 - ]

    When the valve timing is normal

    Result Proceed to
    Yes (replace the ECM) A
    No B

    Result: 

    A 

    REPLACE ECM 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    B 

    END 

  165. CHECK STARTER ASSEMBLY 
    1. Check the starter assembly.

      for Automatic Transmission: Refer to INSPECTION [11/2021 - ]

      for Manual Transmission: Refer to INSPECTION [11/2021 - ]

      Is there any wear or damage in the starter pinion gear?

      Result Proceed to
      Yes (Repair the starter assembly.) A
      No (Replace the torque converter assembly.) B

    Result: 

    A 

    REPAIR STARTER ASSEMBLY 

    for Automatic Transmission: Refer to INSPECTION [11/2021 - ]

    for Manual Transmission: Refer to INSPECTION [11/2021 - ]

    Result: 

    B 

    REPLACE TORQUE CONVERTER ASSEMBLY 

    Refer to REMOVAL [11/2021 - ]

  166. CHECK BATTERY 
    1. Check the battery.

      Refer to ON-VEHICLE INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes A
      No (Charge or replace the battery.) B

    Result: 

    B 

    CHARGE OR REPLACE BATTERY 

    Refer to REMOVAL [11/2021 - ]

    Result: 

    A 

    See step  167

  167. CHECK STARTER ASSEMBLY 
    1. Check the starter assembly.

      for Automatic Transmission: Refer to INSPECTION [11/2021 - ]

      for Manual Transmission: Refer to INSPECTION [11/2021 - ]

      Is the check result OK?

      Result Proceed to
      Yes (Check the starter signal circuit.) A
      No (Repair the starter assembly.) B

    Result: 

    A 

    CHECK STARTER SIGNAL CIRCUIT 

    Refer to Starter Signal Circuit [11/2021 - ]

    Result: 

    B 

    REPAIR STARTER ASSEMBLY 

    for Automatic Transmission: Refer to INSPECTION [11/2021 - ]

    for Manual Transmission: Refer to INSPECTION [11/2021 - ]