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Disassembly [08/2015 - ]: Procedure

  1. REMOVE STARTER YOKE ASSEMBLY 
    1. Remove the nut and disconnect the lead wire from terminal C.
      GTY213920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts.
    3. Pull out the starter yoke and starter commutator end frame together with the starter armature.
    4. Remove the O-ring from the starter yoke.
  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY 
    1. Remove the 2 bolts and magnet starter switch.
      GTY232301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the idle gear, retainer, clutch roller, return spring and starter clutch from the starter drive housing.
      GTY725630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Starter Drive Housing
      *2 Starter Clutch
      *3 Return Spring
      *4 Idle Gear
      *5 Retainer
      *6 Clutch Roller
    3. Using a magnet hand, remove the steel ball from the starter clutch hole.
      GTY574507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Magnet Hand
  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY 
    1. Remove the 2 screws, and then remove the commutator end frame from the starter yoke.
      GTY213918Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      While holding down the lead wire, remove the starter commutator end frame.

    2. Remove the dust starter protector from the commutator end frame.
    3. Remove the O-ring from the starter yoke.
    4. Disconnect the 4 brushes from the starter brush holder.
      GTY290768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a screwdriver, hold back the brush spring.
      2. Disconnect the brush from the starter brush holder.
    5. Remove the starter brush holder.
  4. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Remove the starter armature from the starter yoke.
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