Part 2
2AR-FE ENGINE MECHANICAL: ENGINE UNIT: REASSEMBLY - Continued
31. INSTALL NO. 1 CHAIN VIBRATION DAMPER Installation
32. INSTALL CHAIN SUB-ASSEMBLY Installation
33. INSTALL CHAIN TENSIONER SLIPPER Installation
34. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY Installation
35. INSTALL TIMING CHAIN GUIDE Installation
36. CHECK NO. 1 CYLINDER TO TDC / COMPRESSION Installation
37. INSTALL TIMING CHAIN COVER PLATE
(a) Install a new gasket and timing chain cover plate with the 4 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
38. INSTALL TIMING CHAIN COVER TIGHT PLUG
(a) Using a 14 mm hexagon wrench, install a new gasket and plug.
Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)
39. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY Installation
40. INSTALL ENGINE MOUNTING BRACKET RH Installation
41. INSTALL TIMING CHAIN COVER OIL SEAL Installation
42. INSTALL SPARK PLUG TUBE GASKET Installation
43. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY Installation
44. INSTALL CRANKSHAFT PULLEY
(a) Align the pulley set key with the key groove of the crankshaft pulley.
(b) Using SST, hold the crankshaft pulley and install the pulley bolt.
Torque : 260 Nm (2651 kgf-cm, 192 ft-lbf)
SST : 09213-54015
SST : 91551-80650
SST : 09330-00021
45. INSTALL CRANKSHAFT POSITION SENSOR Installation
46. INSTALL WATER INLET HOUSING
(a) Install a new gasket and the water inlet housing with the 4 bolts and nut.
Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)
47. INSTALL WATER PUMP ASSEMBLY Installation
48. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation
49. INSTALL THERMOSTAT Installation
50. INSTALL WATER INLET Installation
51. INSTALL NO. 1 WATER BY-PASS PIPE
(a) Install a new gasket and water by-pass pipe with the 2 nuts and bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
52. INSTALL SEPARATOR CASE
(a) Apply a light coat of engine oil to a new gasket.
(b) Install the gasket to the separator case.
(c) Install the separator case with the 2 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
53. INSTALL VENTILATION CASE SUB-ASSEMBLY
(a) Apply seal packing in a continuous line as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Standard seal diameter:
2.5 to 3.5 mm (0.0984 to 0.138 in.)
NOTICE:
* Remove any oil from the contact surface.
* Install the ventilation case within 3 minutes and tighten the bolts and nuts within 15 minutes after applying seal packing.
(b) Install the ventilation case, and install the 8 bolts and 2 nuts in the order shown in the illustration.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
HINT
Bolt A is tightened twice.
54. INSTALL VENTILATION VALVE SUB-ASSEMBLY Installation
55. INSTALL CAMSHAFT POSITION SENSOR (for Intake Side) Installation
56. INSTALL CAMSHAFT POSITION SENSOR (for Exhaust Side) Installation
57. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Intake Side) Installation
58. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Exhaust Side) Installation
59. INSTALL OIL FILLER CAP SUB-ASSEMBLY
(a) Install a new gasket to the oil filler cap.
(b) Install the oil filler cap to the cylinder head.
60. INSTALL SPARK PLUG Installation
61. INSTALL ENGINE COVER JOINT
(a) Install the 3 joints.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)