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EGR Vacuum Switching Valve (VSV): 2.7L

  1. Disconnect electrical connector from EGR VSV. Using ohmmeter, check resistance between EGR VSV electrical terminals.
  2. Replace EGR VSV if resistance is not within specification. See EGR VSV RESISTANCE SPECIFICATIONS  table. Check that no continuity exists between each electrical terminal and EGR VSV body. Replace EGR VSV if continuity exists between any electrical terminal and VSV body.
  3. Apply air pressure to port "E" (without battery connected). See Fig 1 and Fig 2. Air pressure should not flow through port "F". Connect battery voltage and ground to EGR VSV electrical terminals. See Fig 1 and Fig 2. Apply air pressure to port "E". Air pressure should flow from port "F". Replace EGR VSV if defective.
EGR VSV RESISTANCE SPECIFICATIONS

Application Ohms
2.7L 33-39
3.0L 30-50
Fig 1: Testing EGR VSV Operation (3.0L)
G94G45985Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 2: Testing EGR VSV Operation (2.7L)
G94J45988Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 3: EGR System Diagram (3.0L)
G93A80184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 4: EGR System Components (3.0L)
G93B80185Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 5: EGR System Operating Parameters (3.0L)
G93C80186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 6: EGR System Diagram (2.7L)
G94B46004Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 7: EGR System Components (2.7L)
G94C46005Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 8: EGR System Operating Parameters (2.7L)
G94D46006Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 9: Fuel Evaporation System Components (2.7L)
G94E46015Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 10: Fuel Evaporation Operating Parameters (2.7L)
G94F46016Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 11: Fuel Evaporation System Components (3.0L)
G93A80515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 12: Fuel Evaporation Operating Parameters (3.0L)
G94G46017Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE: The EVAP Thermal Vacuum Valve (TVV) may be referred to as EVAP Thermal Valve (TV).