Engine Assembly: Installation

Apply a small amount of grease to splines of main shaft. (MT model)
Grease:

NICHIMOLY N-130 or equivalent
Position the engine in engine compartment and align it with transmission.
NOTE: Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.
Install the bolts which hold upper side of transmission to engine.
Tightening torque:

50 N.m (5.1 kgf-m, 36.9 ft-lb)
- CVT model
  
  Fig 1: Locating Bolts (CVT Model)
  Courtesy of SUBARU OF AMERICA, INC.
- MT model
  
  Fig 2: Locating Bolts (MT Model)
  Courtesy of SUBARU OF AMERICA, INC.
Install the engine mounting bracket onto the engine.
Tightening torque:

30 N.m (3.1 kgf-m, 22.1 ft-lb)

Fig 3: Locating Engine Mounting Bracket Bolts
Courtesy of SUBARU OF AMERICA, INC.
Place the front cushion rubber together with the front mounting bracket to the cradle, and install the front cushion rubber to the engine mounting bracket to install the front mounting bracket to the cradle.
Tightening torque:

T1: 25 N.m (2.5 kgf-m, 18.4 ft-lb)

T2: 60 N.m (6.1 kgf-m, 44.3 ft-lb)

Fig 4: Installing Front Cushion Rubber To Engine Mounting Bracket
Courtesy of SUBARU OF AMERICA, INC.
Remove the lifting device and wire ropes.

Fig 5: Supporting Engine With Lifting Device And Wire Ropes
Courtesy of SUBARU OF AMERICA, INC.
Remove the ST1 and ST2 from the engine unit.
ST1 18363AA050 BOLT

ST2 18360AA040 HANGER

Fig 6: Removing ST1 And ST2 From Engine Unit
Courtesy of SUBARU OF AMERICA, INC.
Install the torque converter clutch to drive plate. (CVT model)
1. Remove the ST from torque converter clutch case.
  NOTE: Be careful not to drop the ST into the torque converter clutch case when removing the ST.
  
  ST 498277200 STOPPER SET
  
  Fig 7: Removing ST From Torque Converter Clutch Case
  Courtesy of SUBARU OF AMERICA, INC.
2. Insert the wrench into the crank pulley bolt, and rotate the crank pulley to attach the four bolts securing the torque converter clutch to the drive plate.
  NOTE: Be careful not to drop bolts into the torque converter clutch case.
  
  Tightening torque:
  
  25 N.m (2.5 kgf-m, 18.4 ft-lb)
3. Fit the plug to service hole.
  
  Fig 8: Locating Service Hole Plug
  Courtesy of SUBARU OF AMERICA, INC.
Install the starter. <Ref. to INSTALLATION , Starter.>
Lift up the vehicle.
Install the bolts and nuts which hold lower side of the transmission to engine.
Tightening torque:

50 N.m (5.1 kgf-m, 36.9 ft-lb)
- CVT model
  
  Fig 9: Locating Bolts And Nuts (CVT Model)
  Courtesy of SUBARU OF AMERICA, INC.
- MT model
  
  Fig 10: Locating Bolts And Nuts (MT Model)
  Courtesy of SUBARU OF AMERICA, INC.
Connect the ground cable.
Tightening torque:

7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

Fig 11: Locating Ground Cable
Courtesy of SUBARU OF AMERICA, INC.
Install the front exhaust pipe. <Ref. to INSTALLATION , Front Exhaust Pipe.>
Lower the vehicle.
Connect the fuel delivery tube and evaporation hose.
1. Connect the evaporation hose (C).
2. Connect the quick connector of the fuel delivery tube (B) to the fuel pipe assembly, and secure the fuel delivery tube using clip (A).
  CAUTION:
  - Check that there is no damage or dust on the quick connector. If necessary, clean the seal surface of the pipe.
  - Make sure that the quick connector is securely connected.
  Fig 12: Connecting Quick Connector Of Fuel Delivery Tube To Fuel Pipe Assembly
  Courtesy of SUBARU OF AMERICA, INC.
Connect the engine coolant hose to the CVTF cooler (with warmer feature) and EGR cooler.

Fig 13: Locating Engine Coolant Hose To CVTF Cooler (With Warmer Feature) And EGR Cooler
Courtesy of SUBARU OF AMERICA, INC.
Move the lock lever (A) in the direction of arrow, and connect the engine harness connector to ECM.

Fig 14: Moving Lock Lever
Courtesy of SUBARU OF AMERICA, INC.
Connect the brake booster vacuum hose (A), heater inlet hose (B) and heater outlet hose (C).
NOTE: Be careful not to mix up the heater inlet hose and the heater outlet hose when connecting them.

Fig 15: Connecting Brake Booster Vacuum Hose, Heater Inlet Hose And Heater Outlet Hose
Courtesy of SUBARU OF AMERICA, INC.

Fig 16: Attaching Engine Harness To Clip
Courtesy of SUBARU OF AMERICA, INC.
Place the engine harness and attach the engine harness to the clip (C).
Attach the engine harness to the claw (B) of the main fuse box and connect the engine harness connector (A) to the main fuse box.

Fig 17: Attaching Engine Harness To Claw
Courtesy of SUBARU OF AMERICA, INC.
Connect the A/C pressure hose to A/C compressor. <Ref. to INSTALLATION , Hose and Pipe.>
Place the generator cord and install the generator cord to the chain cover.
NOTE: Install the generator cord stay so that the folded end (a) touches the chain cover boss.

Tightening torque:

6.4 N.m (0.7 kgf-m, 4.7 ft-lb)

Fig 18: Locating Generator Cord Stay Bolt
Courtesy of SUBARU OF AMERICA, INC.
Secure the generator cord using the clip (E) and clip (F).
Connect the connector (A), connector (B), connector (C) and terminal (D).
Tightening torque:

15 N.m (1.5 kgf-m, 11.1 ft-lb)

Fig 19: Securing Generator Cord Using Clip
Courtesy of SUBARU OF AMERICA, INC.
Install the air cleaner case (rear) together with the air cleaner element. <Ref. to INSTALLATION , Air Cleaner Case.>
Secure the bulkhead wiring harness with clip (B) and connect the connector (A) to the mass air flow and intake air temperature sensor.

Fig 20: Securing Bulkhead Wiring Harness With Clip
Courtesy of SUBARU OF AMERICA, INC.
Install the radiator. <Ref. to INSTALLATION , Radiator.>
Install the air intake boot. <Ref. to INSTALLATION , Air Intake Boot.>
Install the air intake duct. <Ref. to INSTALLATION , Air Intake Duct.>
Connect the ground terminal to battery sensor. <Ref. to BATTERY , NOTE, Repair Contents.>
Fill engine coolant. <Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant.>
Charge the A/C system with refrigerant. <Ref. to PROCEDURE , Refrigerant Charging Procedure.>
Install the V-belt cover.
Tightening torque:

6.4 N.m (0.7 kgf-m, 4.7 ft-lb)

Fig 21: Locating V-Belt Cover Bolt
Courtesy of SUBARU OF AMERICA, INC.
Set the front hood to the normal position. <Ref. to FRONT HOOD DAMPER STAY , NOTE, Repair Contents.>
Close the front hood.