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Fuel Filling Nozzle Shuts Off Repeatedly While Refueling (M16 01 15)

WARNING: This page is about the Cooper Base, 2D Hatchback, Automatic Trans, which is a different variant/trim than selected.
Publication date: 2015-09-01
Reference number: M16 01 15

FUEL FILLING NOZZLE SHUTS OFF REPEATEDLY WHILE REFUELING

FUEL FILLING NOZZLE SHUTS OFF REPEATEDLY WHILE REFUELING

TECHNICAL SERVICE BULLETIN

Reference Number(s): SI M16 01 15, Date of Issue:  September 2015
MINI: F55 (Cooper) Produced from 3/2014 to 7/2014, F56 (Cooper) Produced from 3/2014 to 7/2014, F56 (JCW) Produced from 3/2014 to 7/2014, F56 (Cooper S) Produced from 3/2014 to 7/2014
GROUP: Fuel Supply Systems

SUBJECT

Fuel Filling Nozzle Shuts Off Repeatedly While Refueling 

SITUATION

The fuel filling nozzle turns off repeatedly while filling the fuel tank, regardless of the pump being used.

CAUSE

Defective service valve located within the fuel tank assembly.

The service valve mechanism can stick closed at times and restrict the vapor release to the carbon canister while filling with fuel.

PROCEDURE

Replace the fuel tank with P/N 16 11 7 349 679 as per repair instruction 16 11 030 "Removing and installing fuel tank (US version NVLD)".

PARTS INFORMATION

PARTS INFORMATION

Part Number Description Quantity
16 11 7 349 679 Fuel tank 1
07 14 7 372 818 O-ring for fuel delivery unit 1

WARRANTY INFORMATION

Covered under the terms of the MINI New Passenger Car Limited Warranty.

WARRANTY INFORMATION

Defect Code: 16 11 00 94 00
Labor Operation: Labor Allowance: Description:
16 11 031 Refer to KSD2 Replacing fuel tank
And, as necessary:
See KSD2 Main Group "16" Refer to KSD2 Extracting fuel from the fuel tank and filling, select the applicable "Plus" work labor operation (16 00 610 to 16 00 680) that applies to the amount of fuel extracted - 10 liter increments.

If you are using a Main labor code for another repair, use the Plus code labor operation 16 11 535 instead.

Refer to KSD2 for the corresponding flat rate unit (FRU) allowances.