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Remove/install bottom rear window - AR67.20-P-3600PB

MODEL 203.7 

Fig 1: Identifying Bottom Rear Window
G04735317
Fig 2: Identifying Bottom Rear Window And Side Covers
G04735318
REMOVING Remove     
1 Prepare glue cartridge   AR67.10-P-1000-07P 
    Repair kit *BR00.45-Z-1049-02A 
2 Remove rear shelf IMPORTANT Unclip right and left pull cables.  
3 Remove center high-mounted stop lamp   AR82.10-P-5375PB
4 Cover connection points at bottom rear window (1) with double layer of adhesive strip    
5 Remove side covers (2) from tailgate IMPORTANT Loosen from sheet metal clips by pulling forcefully.  
6 Largely cover passenger compartment    
DANGER Risk of injury  from slipping when clamping blade in the multicutter and from glass splinters when cutting out glued windows Always interrupt air supply when inserting or removing blade.
Wear protective gloves and eye protection.
AS67.00-Z-0001-01A 
7 Remove bottom rear window IMPORTANT It is not possible to remove the bottom rear window (1) without any damage. AR67.20-P-3600-01PB 
    SPECIAL TOOL Cutting blade Figure
    SPECIAL TOOL Cutting blade Figure
    SPECIAL TOOL Cutting blade Figure
    SPECIAL TOOL Cutting blade Figure
    COMMERCIALLY AVAILABLE TOOLS Multicutter *WH58.30-Z-1003-20A 
    COMMERCIALLY AVAILABLE TOOLS Saw blade ø 63 mm (package of 2) *WH58.30-Z-1005-34A 
    COMMERCIALLY AVAILABLE TOOLS Screw (only required for multicutter) *WH58.30-Z-1006-34A 
INSTALLING Install     
8 Prepare tailgate cover for installing window   AR72.20-P-3530-05PB
9 Install bottom rear window   AR67.20-P-3600-02PB 
    SPECIAL TOOL Feeler gage Figure
    COMMERCIALLY AVAILABLE TOOLS Betagun 2K electric cartridge gun *WH58.30-Z-1002-20A 
10 Install side covers on tailgate    
11 Install center high-mounted stop lamp   AR82.10-P-5375PB
12 Insert rear shelf    
13 Clean bottom rear window (1)    
Fig 3: Identifying Cutting Blade (124 589 21 63 00)
G04735319
Fig 4: Identifying Cutting Blade (124 589 03 63 00)
G04735320
Fig 5: Identifying Cutting Blade (124 589 12 63 00)
G04735321
Fig 6: Identifying Cutting Blade (124 589 40 63 00)
G04735322
Fig 7: Identifying Feeler Gage (129 589 03 21 00)
G04735323
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-20A Electric cartridge gun
WH58.30-Z-1003-20A Multicutter
WH58.30-Z-1005-34A Saw blade, dia. 63 mm (pack of 2)
WH58.30-Z-1006-34A Screw (only required for multicutter)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1049-02A Repair kit A 168 670 00 93