LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2004 >> B4000 Base, Standard >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> A/C Compressor >> HVAC System >> A/C Spring Lock Coupling >> Cleaning

A/C Spring Lock Coupling: Cleaning

  1. Fabricate a cleaning tool from a 1/8 inch diameter brazing rod.
    Fig 1: Fabricating Cleaning Tool From 1/8 Inch Diameter Brazing Rod
    G01934970Courtesy of MAZDA MOTORS CORP.
  2. Cut an abrasive pad with the dimensions corresponding to the coupling size.
    Fig 2: Cutting Abrasive Pad Correspond To Coupling Size
    G01934971Courtesy of MAZDA MOTORS CORP.
  3. Assemble the pad to the tool.
    Fig 3: Assembling Pad To Tool
    G01934972Courtesy of MAZDA MOTORS CORP.
  4. Coat the abrasive pad with R-134a refrigerant oil.
  5. Roll the pad on the tool and install it in a variable speed motor drill.
    Fig 4: Installing Pad In Variable Speed Motor Drill
    G01934973Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Maintain low speed drill rotation when inserting or removing the cleaning tool to prevent axial scratches which may cause future leaks.
  6. Polish for 1 minute at moderate speed (less than 1500 RPM) or until the surface is clean and free of scratches or debris.
  7. Clean the fitting with a lint-free cloth.
  8. Inspect the surface for grooves or scratches. If grooves and scratches are still present, replace the component.
  9. Clean the O-ring grooves with a 300 mm (12 inch) length of natural fiber string.
    1. Loop the string around the grooves and pull the string back and forth.
    Fig 5: Cleaning O-Ring Grooves
    G01934974Courtesy of MAZDA MOTORS CORP.
  10. Remove any debris from the grooves with a lint-free cloth.