Front Lower Suspension Arm: Installation

1. Torque: 25 N.m (250 kgf.cm, 18 ft.lbf) 

1. Install the No. 1 lower suspension arm to the suspension member with the cam bolt, cam plate, washer and nut.
   1. Torque: 184 N.m (1,880 kgf.cm, 136 ft.lbf) 

   HINT:

   After stabilizing the suspension, align the matchmarks on the cam plate and suspension member, and torque the nut.

   Fig 1: Aligning Matchmarks On Cam Plate And Suspension Member

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the lower ball joint to the No. 1 lower suspension arm with the nut.
   1. Torque: 123 N.m (1,250 kgf.cm, 91 ft.lbf) 
3. Install a new cotter pin.

If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.

1. Torque: 74 N.m (755 kgf.cm, 55 ft.lbf) 

1. Torque: 64 N.m (650 kgf.cm, 47 ft.lbf) 

1. Torque: 
2. Nut A: 49 N.m (500 kgf.cm, 36 ft.lbf) 
3. Nut B: 95 N.m (970 kgf.cm, 70 ft.lbf) 

HINT:

If the ball joint turns together with the nut, use a hexagon wrench (5 mm) to hold the stud.

Fig 2: Installing Stabilizer Bar Link

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Set the lower arm to the vehicle height.
2. Install the sensor link to the lower arm bracket with a nut.
   1. Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf) 
   NOTE:

   • Be careful not to brake the link fixing pin until the above operation is completed.
   • The pin can the broken after completion of the above, however, the sensor arm rotation angle shall not exceed the range of +/- 70° from the standard vehicle height.
   Fig 3: Installing Lower Arm Bracket And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the tie rod end to the lower ball joint with the nut.
   1. Torque: 54 N.m (550 kgf.cm, 40 ft.lbf) 
2. Install a new clip.

HINT:

If the holes for the clip are not aligned, tighten the nut further up to 60°.

Install the disc, brake caliper and 2 bolts.

1. Torque: 118 N.m (1,200 kgf.cm, 87 ft.lbf) 

1. Torque: 245 N.m (2,500 kgf.cm, 181 ft.lbf) 

HINT:

After stabilizing the suspension, torque the bolt.

1. Torque: 
2. Bolt A: 119 N.m (1,210 kgf.cm, 88 ft.lbf) 
3. Bolt B: 58 N.m (590 kgf.cm, 43 ft.lbf) 

HINT:

• Install the bolt A through the No. 2 lower suspension arm.
• After stabilizing the suspension, torque the bolt A.

Fig 4: Installing Front Suspension Member Brace

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)