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Home >> Kia >> 2012 >> Forte Koup EX, Automatic Trans >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle Assembly >> Front Hub Knuckle Tone Wheel >> Repair procedures >> Replacement

Repair procedures: Replacement

  1. Loosen the wheel nuts (B) slightly.

    Raise the vehicle, and make sure it is securely supported.

  2. Remove the front wheel and tire (A) from front hub.
    Fig 1: Front Wheel, Tire & Wheel Nuts
    G07368062Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be careful not to damage to the hub bolts (B) when removing the front wheel and tire (A).
  3. Unstake the driveshaft lock nut using a chisel and hammer.
    Fig 2: Unstaking Driveshaft Lock Nut Using Chisel & Hammer
    G07368063Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Identifying Driveshaft Lock Nut
    G07368064Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove driveshaft nut (B) from the front hub while applying the break.

    Tightening torque: 

    196.1~274.5 N.m (20.0~28.0 Kgf.m, 144.6~202.5 lb.ft)

    Fig 4: Driveshaft Nut
    G07368065Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the brake caliper mounting bolts (A), and then place the brake caliper assembly (B) with wire.

    Tightening torque: 

    80~100 N.m (8.0~10.0 Kgf.m, 58~72.3 lb.ft)

    Fig 5: Brake Caliper Assembly With Mounting Bolts
    G07368066Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the tie rod end ball joint from the knuckle.
    1. Remove the split pin (A).
    2. Remove the castle nut (B).
    3. Disconnect the ball joint (C) from knuckle using the special tool (09568-4A000).

    Tightening torque: 

    23~32 N.m (2.4~3.4 Kgf.m, 17~25 lb.ft)

    Fig 6: Split Pin, Castle Nut & Ball Joint
    G07368067Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Apply a few drops of oil to the special tool. (Boot contact part)
  7. Remove the wheel speed sensor (B).

    Tightening torque: 

    6.8~10.8 N.m (0.7~1.1Kgf.m, 5.1~7.9 lb.ft)

    Fig 7: Wheel Speed Sensor
    G07368068Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the lower arm from the knuckle.
    1. Remove the split pin (A).
    2. Remove the castle nut (B).
    3. Disconnect the lower arm (C) from knuckle using the special tool (09568-4A000).
    Fig 8: Split Pin, Castle Nut & Lower Arm
    G07368069Courtesy of KIA MOTORS AMERICA, INC.
    Fig 9: Disconnecting Lower Arm From Knuckle Using Special Tool (09568-4A000)
    G07368070Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be careful not to damage the boot and rotor teeth.
  9. Disconnect the driveshaft (A) from the front hub assembly.
    Fig 10: Front Axle Assembly
    G07368071Courtesy of KIA MOTORS AMERICA, INC.
  10. Loosen the strut mount bolts and then remove the knuckle assembly (A).

    Tightening torque: 

    137~160 N.m (14.0~16.0 Kgf.m, 144~202 lb.ft)

    Fig 11: Knuckle Assembly
    G07368072Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the snap ring (A).
    Fig 12: Snap Ring
    G07368073Courtesy of KIA MOTORS AMERICA, INC.
  12. Install in the reverse order of removal.