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Home >> Kia >> 2004 >> Amanti >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> 3.5L Engine >> Cylinder Head Assembly >> Cylinder Head >> Removal

Cylinder Head: Removal

  1. Drain the coolant and disconnect the upper radiator hose.
  2. Remove the breather hose and air-intake hose.
  3. Remove the vacuum hose, fuel hose and coolant hose.
  4. Remove the intake manifold.
  5. Remove the cables from the spark plugs. The cables should be removed by holding the boot portion.
  6. Remove the ignition coil.
  7. Remove the upper and lower timing belt cover.
    Fig 1: Removing Upper & Lower Timing Belt Cover
    G00325711Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the timing belt and camshaft sprockets.
    Fig 2: Removing Timing Belt & Camshaft Sprockets
    G00325712Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the heat protector and exhaust manifold assembly.
  10. Remove the coolant pump pulley and head cover.
  11. Remove the intake and exhaust camshaft.
  12. Remove the cylinder head assembly. The cylinder head bolts should be removed using the 12 mm socket, in two or three steps.
    Fig 3: Removing Cylinder Head Assembly
    G00325713Courtesy of KIA MOTORS AMERICA, INC.
    Fig 4: Cylinder Head Removing Sequence
    G00325714Courtesy of KIA MOTORS AMERICA, INC.
  13. Clean the gasket pieces from the cylinder block top surface and cylinder head bottom surface.
    NOTE: Make sure that fragments from the gasket do not fall in the engine.
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