Disassembly and Assembly (Models with VK45DE): Assembly
NOTE:
Secure oil pump in a vise if necessary.
CAUTION:
Use copper plates when securing in a vise.
- Apply recommended grease to oil seal lips (1). Apply recommended fluid to around oil seal, and then install oil seal to body assembly.
- Apply recommended fluid to drive shaft, and press drive shaft into body assembly, then install snap ring.
- Apply recommended fluid to O-ring, and then install O-ring into body assembly.
- Install side plate to body assembly.
- Install dowel pin (3) into dowel pin hole (A), and then install cam ring (2) pointing it's D1 side toward the body assembly (1) side as shown in the figure.
- When installing cam ring, turn carved face with a letter E (B) of it to rear cover.CAUTION: Do not confuse the assembling direction of cam ring. If cam ring is installed facing the incorrect direction, it may cause oil pump operation malfunction.
- When installing cam ring, turn carved face with a letter E (B) of it to rear cover.
- Install rotor to body assembly.
- When installing rotor, turn mark face on rotor to body assembly.
- Install vane to rotor so that arc of vane faces cam ring side.
- Check if drive shaft turns smoothly.
- Install gasket to body assembly.
- Install rear cover to body assembly, and then tighten mounting bolts to the specified torque.
- Install pulley and washer to drive shaft, and then tighten lock nut at the specified torque.
- Apply recommended fluid to O-ring. Install spring, flow control valve and O-ring to body assembly, and then tighten connector bolt to the specified torque.
- Apply recommended fluid to O-ring. Install O-ring, joint and copper washer to connector bolt, and then tighten lock nut to the specified torque.
- Apply recommended fluid to O-ring, and then install O-ring to body assembly.
- Install suction pipe to body assembly.