Cam Chain Auto-Tensioner Removal and Installation: Installation

Cam Chain Auto-Tensioner - Install

Courtesy of HONDA, U.S.A., INC.

1. Compress the cam chain auto-tensioner when replacing the cam chain. Remove the pin (A) from the cam chain auto-tensioner that was installed during removal. Turn the plate (B) counterclockwise, to release the lock, then press the rod (C), and set the first cam (D) to the first edge of the rack (E). Insert the 1.2 mm (3/64 in) diameter pin back into the holes (F).

NOTE: If the cam chain auto-tensioner is not set up as described, the cam chain auto-tensioner will be damaged.

2. Install the cam chain auto-tensioner.

Fig 1: Cam Chain Auto-Tensioner With Torque Specifications

Courtesy of HONDA, U.S.A., INC.

Courtesy of HONDA, U.S.A., INC.

3. Remove the pin from the cam chain auto- tensioner.

Chain Case Cover - Install

Courtesy of HONDA, U.S.A., INC.

1. Remove all of the old liquid gasket from the chain case cover mating surfaces, the bolts, and the bolt holes

2. Clean and dry the chain case cover mating surfaces

3. Apply liquid gasket (P/N 08717-0004, 08718-0003, or 08718-0009) to the chain case mating surface of the chain case cover and to the inside edge of the threaded bolt holes. Install the component within 5 minutes of applying the liquid gasket.

NOTE:

Apply a 2.5 mm (0.098 in) diameter bead of liquid gasket along the broken line (A).
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.

4. Install the chain case cover.

NOTE:

Wait at least 30 minutes before filling the engine with oil.
Do not run the engine for at least 3 hours after installing the chain case cover.

Fig 2: Chain Case Cover With Torque Specifications

Courtesy of HONDA, U.S.A., INC.

Engine Undercover - Install
Right Front Wheel - Install