Tie Rod: Installation

NOTE: Hold the steering gear rack while loosening the inner tie rod. Failure to hold the rack securely could result in steering gear damage.

NOTE: The steering gear rack holding tool must be reversed to install the RH (right-hand) tie rod or damage to the rack and/or special tool may occur.

NOTE: The holding tool can only be used on the LH (left-hand) side of the steering gear.

NOTE: This step requires the aid of another technician.

Using the special tool to hold the rack and an appropriate size crows foot wrench or open end wrench, install the inner tie rod and steering stop. Use Special Service Tool: 204-816 Rack Holding Tool.

Torque: 120 Nm

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Apply the specified grease to the steering gear-to-bellows boot mating surface and bellows boot groove on the inner tie-rod.
Material: Grease (ESA-M1C75-B)

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NOTE: LH (left-hand) side shown below, RH (right-hand) side similar.
1. NOTE: Make sure the steering gear bellows boot is positioned correctly over the steering gear housing bead and the groove in the inner tie rod.
  
  Install the new steering gear bellows boot.
2. Install the new inner bellows boot clamp. Use the General Equipment: Boot Clamp Pliers
3. Install the new outer bellows boot clamp.
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Thread the tie-rod end jam nut onto the inner tie rod.

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1. NOTE: If equipped.
  
  Position the V-brace and underbody shield and install the V-brace bolts.
  
  Torque: 63 Nm
2. Install the underbody shield bolt.
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NOTE: If equipped.
1. Position the underbody shield and install the rearward underbody shield bolts.
2. Install the remaining underbody shield bolts.
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If equipped. Install the underbody shield. Refer to: Engine Front Undershield . Refer to: Engine Front Undershield - Dark Horse/GT .
Install the tie rod end. Refer to: Tie Rod End .