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Power Steering Pump Pulley: Installation

    NOTE: If the pulley has been removed and installed twice, install a new power steering pump pulley.
    NOTE: Inspect the pulley for paint marks in the web area near the hub. If there are 2 paint marks, install a new pulley. If there is 1 paint mark or none at all, use a paint pencil to mark the web area of the pulley near the hub.
  1. Using the special tool, install the power steering pump pulley.
    2. Fig 1: Installing Power Steering Pump Pulley
    GF0023023Courtesy of FORD MOTOR CO.
  2. Rotate the accessory drive belt tensioner clockwise and install the accessory drive belt to the power steering pump pulley. For additional information on accessory drive belt routing, refer to ACCESSORY DRIVE article.
  3. Lower the cooling fan shroud assembly.
    • Release the lower cooling fan shroud tab, rotate shroud downward.
    4. Fig 2: Cooling Fan Shroud Lower Lock Tab
    GF0022014Courtesy of FORD MOTOR CO.
  4. Install the 2 upper cooling fan shroud bolts.
    • Tighten to 3 Nm (27 lb-in).
  5. Install the air cleaner outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING article.
  6. Install the upper air deflector and the 10 pushpin-type retainers.
    7. Fig 3: Upper Radiator Cover Fasteners
    GF0022819Courtesy of FORD MOTOR CO.
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