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Home >> Ford >> 1994 >> Explorer 2D Utility, 4WD, Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - Tests W/Codes - EEC-IV >> Circuit Tests >> Circuit Test Dg - Knock Sensor (KS) >> Diagnostic Aids

Diagnostic Aids

Perform this test when during QUICK TEST procedure or if directed by other diagnostic tests. This test is intended to diagnose:

To prevent replacement of good components, be aware the following non-EEC related areas may be cause of problem:

Fig 1: Knock Sensor Circuit & Connector Terminal ID (DG1)
G93B40445
TEST PIN NO. 23 (KS) WIRE COLOR ID

Application Wire Color
Explorer Yellow/Red
TEST PIN NO. 46 (SIG RTN) WIRE COLOR ID

Application Wire Color
Explorer Gray/Red

1) Code 225: Generate Knock Signal Manually  Code 225 indicates Knock Sensor (KS) signal was not received by PCM during dynamic response (goose) check in KOER SELF-TEST.

Possible causes for this fault are:

Disconnect PCM 60-pin connector. Inspect connector terminals for damage and repair as necessary. Install Breakout Box (T83L-50-EEC-IV), leaving PCM connected. Turn ignition on. Measure DC voltage between test pins No. 23 and No. 46 at breakout box. If DC voltage is 2.4-2.6 volts, go to next step. If DC voltage is less than 2.4 volts, go to step 4). If DC voltage is more than 2.6 volts, go to step 5).

2) Check KS Voltage Increase  Start engine. Leave DVOM test leads connected to test pins No. 23 and No. 46. Monitor AC voltage at idle and at 3000 RPM. If AC voltage increases, replace PCM and repeat QUICK TEST. If AC voltage does not increase, go to next step.

3) Check Continuity Of KS & SIG RTN Circuits  Turn ignition off. Disconnect knock sensor wiring harness connector. Measure resistance between SIG RTN terminal at KS wiring harness connector and test pin No. 46 at breakout box. Measure resistance between KS terminal at wiring harness connector and test pin No. 23 at breakout box. If either reading is 5 ohms or more, repair open circuit and repeat QUICK TEST. If both readings are less than 5 ohms, go to next step.

4) Check KS Circuit For Short To Ground  Turn ignition off. Measure resistance between test pin No. 23 and test pins No. 40, 46 and 60 at breakout box. If all readings are 10,000 ohms or more, replace knock sensor and repeat QUICK TEST. If Code 225 is still present, replace PCM. If any reading is less than 10,000 ohms, repair short circuit and repeat QUICK TEST.

5) Check KS Circuit For Short To Voltage  Ensure PCM and KS are disconnected. Turn ignition on. Measure DC voltage between test pins No. 23 and 40. If reading is 0.5 volt or more, repair short circuit in wiring harness and repeat QUICK TEST  . If reading is less than 0.5 volt, replace PCM and repeat QUICK TEST.