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Home >> Fiat >> 2020 >> 500X Trekking Plus >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Cooling System >> Engine >> Pump, Water >> Removal And Installation >> Water Pump Inlet Connector

Water Pump Inlet Connector

REMOVAL 

  1. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  2. Remove the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION or BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  3. Drain the cooling system. Refer to STANDARD PROCEDURE .
  4. Remove the right front wheelhouse splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  5. Remove the generator. Refer to GENERATOR, REMOVAL AND INSTALLATION .
  6. Remove the belt tensioner. Refer to TENSIONER, BELT, REMOVAL AND INSTALLATION .
    GC0190249Courtesy of CHRYSLER GROUP, LLC
  7. Remove the band clamp (1) and the radiator coolant outlet hose from the connector.
    GC0189298Courtesy of CHRYSLER GROUP, LLC
  8. Remove the bolt (1) securing the pipe to the engine oil cooler.
  9. Remove the two bolts (2) and the water pump inlet connector.
    GC0189208Courtesy of CHRYSLER GROUP, LLC
  10. Remove the O-ring (1) from the oil cooler pipe.
    GC0188686Courtesy of CHRYSLER GROUP, LLC
  11. Remove the sealing gasket (1) from the inlet connector.

INSTALLATION 

GC0189953Courtesy of CHRYSLER GROUP, LLC
  1. Inspect the water pump inlet connector for damage.
  2. Clean the gasket mating surfaces.
    GC0189208Courtesy of CHRYSLER GROUP, LLC
  3. Install a NEW  O-ring seal (1) on the oil cooler pipe.
    GC0188686Courtesy of CHRYSLER GROUP, LLC
  4. Install a NEW  gasket (1) on the inlet connector.
  5. Install the water pump inlet connector and tighten the bolts to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
  6. Install the pipe to the engine oil cooler and tighten the bolt to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
  7. Install the radiator coolant outlet hose and tighten the band clamp.
  8. Install the belt tensioner. Refer to TENSIONER, BELT, REMOVAL AND INSTALLATION .
  9. Install the generator. Refer to GENERATOR, REMOVAL AND INSTALLATION .
  10. Install the right front wheelhouse splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  11. Install the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION or BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  12. Fill the cooling system. Refer to STANDARD PROCEDURE .
  13. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.
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