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Home >> Chrysler >> 2005 >> 300 Touring, AWD >> Repair and Diagnosis >> Engine Mechanical >> Fuel System >> Fuel Delivery >> Fuel Tank Filler Tube >> Removal

Fuel Tank Filler Tube: Removal

Fig 1: FILLER TUBE ASSEMBLY
GC0012979Courtesy of DAIMLERCHRYSLER CORP.
  1. Disconnect negative battery cable.
  2. Drain fuel from tank.
  3. Fuel filler tube assembly.
    Fig 2: FILLER TUBE DOOR
    GC0013105Courtesy of DAIMLERCHRYSLER CORP.
  4. Open filler tube door.
    Fig 3: RETAINING WIRE REMOVE/INSTALL
    GC0013111Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove retaining wire from inside filler tube rubber.
    Fig 4: PUSHING RUBBER BACK
    GC0013106Courtesy of DAIMLERCHRYSLER CORP.
  6. Start removing rubber from body sheet metal.
    Fig 5: SQUEEZING RUBBER AND PUSHING IN
    GC0013107Courtesy of DAIMLERCHRYSLER CORP.
  7. Squeeze rubber and push in.
    Fig 6: UNINSTALLED
    GC0013108Courtesy of DAIMLERCHRYSLER CORP.
  8. Filler tube and rubber removed from body sheet metal.
    Fig 7: SPLASH SHIELD
    GC0013075Courtesy of DAIMLERCHRYSLER CORP.
  9. Raise vehicle and support.
  10. Remove the left rear tire.
  11. Remove the left inner splash shield.
    Fig 8: VENT LINE REMOVED
    GC0013096Courtesy of DAIMLERCHRYSLER CORP.
  12. Disconnect the filler tube vent line.
    Fig 9: FILLER TUBE MOUNTING SCREW
    GC0013095Courtesy of DAIMLERCHRYSLER CORP.
  13. Remove the filler tube mounting bolt.
    Fig 10: SPLASH SHIELD DR SIDE
    GC0013103Courtesy of DAIMLERCHRYSLER CORP.
  14. Remove the under body splash shield.
    Fig 11: FILLER TUBE
    GC0013100Courtesy of DAIMLERCHRYSLER CORP.
  15. Loosen the filler tube hose clamp. Leave the clamp tight on the hose and fuel tank location.
    Fig 12: RUBBER AT TANK REMOVAL
    GC0013099Courtesy of DAIMLERCHRYSLER CORP.
  16. Move clamp toward the fuel tank.
    Fig 13: FILLER TUBE DISCONNECTED
    GC0013087Courtesy of DAIMLERCHRYSLER CORP.
  17. Remove the filler tube assembly from the vehicle.