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Removal - Upper

WARNING: This page is about a different car, the 2003 Dodge Intrepid, 2003 Chrysler Intrepid, and 2003 Chrysler Concorde. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative cable from battery remote jumper terminal.
  2. Disconnect Inlet Air Temperature (IAT) Sensor connector. Remove air inlet resonator and inlet tube.
  3. Remove throttle cable and speed control cable from throttle arm and bracket.
  4. Remove throttle cable bracket.
  5. Disconnect electrical connectors from the following components:
    • Manifold Absolute Pressure (MAP) Sensor
    • Throttle Position Sensor (TPS) Sensor
    • Idle Air Control (IAC) Motor
  6. Disconnect Vapor Purge hose, Brake Booster hose, Speed Control Servo, Positive Crankcase Ventilation (PCV) hose (Fig 1).
    Fig 1: Identifying PCV Valve
    G02709639Courtesy of DAIMLERCHRYSLER CORP.
  7. Loosen upper fastener at throttle body support bracket.
  8. Remove manifold attaching bolts (Figure).
  9. Remove upper manifold (Fig 2).
    Fig 2: Identifying Intake Manifold - Upper
    G02709640Courtesy of DAIMLERCHRYSLER CORP.
  10. Inspect manifold (Refer to INSPECTION ).
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