Starter System Circuit Troubleshooting (3.0L Engine): Inspection
Ring Gear Visual Inspection
Test Procedure
- Preparation
-
- Torque converter cover: removed
- Procedure
-
- Check damaged a worn ring gear on the drive plate.
- Normal Conditions
-
- Not damaged or worn.
Results
- If it is abnormal, there is a problem with the drive plate.
Drive Gear Visual Inspection
Test Procedure
- Preparation
-
- Starter: removed
- Procedure
-
- Check damaged a worn drive gear on the starter.
- Normal Conditions
-
- Not damaged or worn.
Results
- If it is abnormal, there is a problem with the starter.
Starter Functional Inspection
Preconditions
- The starter is operated when trying to start the engine.
- Drive gear of the starter is normal.
- Ring gear of the drive plate is normal.
- 12 volt battery is normal
Test Procedure
- Preparation
-
- The HDS [ALL INJECTORS STOP] is selected
- Shift to P position/mode
- Procedure
-
- Connect an ammeter (0 - 400 A) as shown.
- Press the brake pedal.
- Turn the vehicle to the START mode, and check the current during cranking.
- Normal Conditions
-
- The cranking current range is between 110 A and 375 A .
Results
- If it is abnormal, there is a problem with the starter.
-
NOTE: If the result shows there is a problem with the starter, do the starter performance test - Refer to: Starter Inspection(2.0L Engine) or Starter Performance Test(2.0L Engine) or Starter Performance Test(3.0L Engine) .
-
- If the current value is too large even though the starter hardly operates, the engine rotational load may be too large (engine seizure, etc.).
+B_BATTERY Circuit Inspection
Test Procedure
- Preparation
-
- -Starter B terminal: disconnected
- Procedure
-
- -Perform the inspection according to the following table.
| (Disconnected)Starter B terminal (A) | ||||
| IG Mode | Normal Conditions | |||
| +B_BATTERY circuit inspection | OFF | 12 V battery voltage [circuit type 1] | ||
Results
- If abnormal, there is a problem in the circuit.
If the power supply inspection of the above table showed abnormally, do the additional Power Supply Inspection , to locate the failure.
ST_MG_SW_AP5T, GND [ST_MG_SW_AP5T] Circuit Inspection
Test Procedure
- Preparation
-
- Starter S terminal 1P connector: disconnected
- Starter cut relay 2: disconnected
- Procedure
-
- Perform the inspection according to the following table.
| (Disconnected)Starter S terminal 1P connectorfemale terminals | (Disconnected) Starter cut relay 2 4P socket female terminals | ||||
| IG Mode |
|
|
Normal Conditions | ||
| ST_MG_SW_AP5T open wire inspection | OFF | There is less than 1 Ohm | |||
| GND [ST_MG_SW_AP5T] open wire inspection | OFF | There is less than 1 Ohm (inspection circuit includes a diode) | |||
| ST_MG_SW [ST_MG_SW_AP5T] shorted to ground inspection | OFF | Not shorted (inspection circuit includes a diode) | |||
Results
- If abnormal, there is a problem in the circuit.
+B_STOP Circuit Inspection
Test Procedure
- Preparation
-
- -
Brake pedal position switch 4P connector: disconnected
- -
- Procedure
-
- -
Perform the inspection according to the following table.
- -
| (Disconnected)Brake pedal position switch 4P connectorfemale terminals | ||||
| IG Mode |
|
Normal Conditions | ||
| +B_STOP circuit inspection | OFF | 12 V battery voltage [circuit type 1] | ||
Results
- If abnormal, there is a problem in the circuit.
If the power supply inspection of the above table showed abnormally, do the additional Power Supply Inspection , to locate the failure.
STOP_SW Open Wire Inspection
Test Procedure
- Preparation
-
- -
Body control module connector C (28P): disconnected
- -
Brake pedal position switch 4P connector: disconnected
- -
- Procedure
-
- -
Perform the inspection according to the following table.
- -
| (Disconnected)Brake pedal position switch 4P connectorfemale terminals | (Disconnected) Body control module connector C (28P) female terminals |
| IG Mode |
|
|
Normal Conditions | ||
| STOP_SW open wire inspection | OFF | There is less than 1 Ohm | |||
Results
- If abnormal, there is a problem in the circuit.
STS Circuit Inspection
NOTICE:
Before disconnecting the PCM connector, jump the SCS line with the HDS, and wait more than 1 minute.
Test Procedure
- Preparation
-
- Body control module connector F (36P): disconnected
- PCM connector B (72P): disconnected
- Procedure
-
- Perform the inspection according to the following table.
| (Disconnected) Body control module connector F (36P) female terminals | (Disconnected) PCM connector B (72P) - Refer to: PCM Connector for Inputs and Outputs(3.0L Engine) or PCM Connector for Inputs and Outputs(2.0L Engine) female terminals |
| IG Mode |
|
|
Normal Conditions | ||
| STS open wire inspection | OFF | There is less than 1 Ohm | |||
| STS shorted to ground inspection | OFF | Not shorted | |||
Results
- If abnormal, there is a problem in the circuit.
+B_START_CUT_RLY Inspection
Test Procedure
- Preparation
-
- Starter cut relay 1: disconnected
- Procedure
-
- Perform the inspection according to the following table.
| (Disconnected)Starter cut relay 1 4P socketfemale terminals | ||||
| IG Mode |
|
Normal Conditions | ||
| +B_START_CUT_RLY circuit inspection | OFF | 12 V battery voltage [circuit type 1] | ||
Results
- If abnormal, there is a problem in the circuit.
If the power supply inspection of the above table showed abnormally, do the additional Power Supply Inspection , to locate the failure.
START_DIAG [ST_CUT_RLY_COM] Circuit Inspection
NOTICE:
Before disconnecting the PCM connector, jump the SCS line with the HDS, and wait more than 1 minute.
Test Procedure
- Preparation
-
- -Starter cut relay 1: disconnected
- -Starter cut relay 2: disconnected
- -PCM connector B (72P): disconnected
- Procedure
-
- Perform the inspection according to the following table.
| (Disconnected) Starter cut relay 1 4P socket female terminals | (Disconnected) PCM connector B (72P) - Refer to: PCM Connector for Inputs and Outputs(3.0L Engine) or PCM Connector for Inputs and Outputs(2.0L Engine) female terminals | ||||
| IG Mode |
|
|
Normal Conditions | ||
| START_DIAG [ST_CUT_RLY_COM] open wire inspection | OFF | There is less than 1 Ohm | |||
| START_DIAG [ST_CUT_RLY_COM] shorted to ground inspection | OFF | Not shorted | |||
| (Disconnected) Starter cut relay 2 4P socket female terminals | (Disconnected) PCM connector B (72P) - Refer to: PCM Connector for Inputs and Outputs(3.0L Engine) or PCM Connector for Inputs and Outputs(2.0L Engine) female terminals | ||||
| IG Mode |
|
|
Normal Conditions | ||
| START_DIAG [ST_CUT_RLY_COM] open wire inspection | OFF | There is less than 1 Ohm | |||
| START_DIAG [ST_CUT_RLY_COM] shorted to ground inspection | OFF | Not shorted | |||
Results
- If abnormal, there is a problem in the circuit.
ST_CUT_RLY1_CL-, ST_CUT_RLY2_CL- Circuit Inspection
NOTICE:
Before disconnecting the PCM connector, jump the SCS line with the HDS, and wait more than 1 minute.
Test Procedure
- Preparation
-
- Starter cut relay 1: disconnected
- Starter cut relay 2: disconnected
- PCM connector B (72P): disconnected
- Procedure
-
- Perform the inspection according to the following table.
| (Disconnected) Starter cut relay 1 4P socket female terminals | (Disconnected) PCM connector B (72P) - Refer to: PCM Connector for Inputs and Outputs(3.0L Engine) or PCM Connector for Inputs and Outputs(2.0L Engine) female terminals | ||||
| IG Mode |
|
|
Normal Conditions | ||
| ST_CUT_RLY1_CL- open wire inspection | OFF | There is less than 1 Ohm | |||
| ST_CUT_RLY1_CL- shorted to ground inspection | OFF | Not shorted | |||
| (Disconnected) Starter cut relay 2 4P socket female terminals | (Disconnected) PCM connector B (72P) - Refer to: PCM Connector for Inputs and Outputs(3.0L Engine) or PCM Connector for Inputs and Outputs(2.0L Engine) female terminals | ||||
| IG Mode |
|
|
Normal Conditions | ||
| ST_CUT_RLY2_CL- open wire inspection | OFF | There is less than 1 Ohm | |||
| ST_CUT_RLY2_CL- shorted to ground inspection | OFF | Not shorted | |||
Results
- If abnormal, there is a problem in the circuit.
IG1_START_CUT Circuit Inspection
Test Procedure
- Preparation
-
- -
Starter cut relay 1: disconnected
- -
Starter cut relay 2: disconnected
- -
- Procedure
-
- -
Perform the inspection according to the following table.
- -
| (Disconnected)Starter cut relay 1 4P socketfemale terminals | ||||
| IG Mode |
|
Normal Conditions | ||
| IG1_START_CUT circuit inspection | ON | 12 V battery voltage [circuit type 1] | ||
| (Disconnected)Starter cut relay 2 4P socketfemale terminals | ||||
| IG Mode |
|
Normal Conditions | ||
| IG1_START_CUT circuit inspection | ON | 12 V battery voltage [circuit type 1] | ||
Results
- If abnormal, there is a problem in the circuit.
If the power supply inspection of the above table showed abnormally, do the additional Power Supply Inspection , to locate the failure.
PCM Inspection (Starter Switch Internal Circuit)
Preconditions
- External circuit is normal.
Test Procedure
- Preparation
-
- -
Body control module connector F (36P): disconnected
- -
- Procedure
-
- -
Perform the inspection according to the following table.
- -
| (Disconnected) Body control module connector F (36P) female terminals | ||||
| IG Mode |
|
Normal Conditions | ||
| Unit internal circuit inspection | OFF | 900 Ohm-1 MOhm | ||
Results
- If abnormal, there is a problem with the PCM.
PCM Inspection (Starter Cut Relay Internal Circuit)
Preconditions
- 12 volt battery is normal.
- Body control module is normal.
- Starter cut relays 1/2 are normal.
- External circuit is normal.
Test Procedure
- Preparation
-
- -Starter S terminal 1P connector: disconnected
- -The HDS [ALL INJECTORS STOP] is selected
- Procedure
-
- -Jump starter S terminal 1P connector terminal No. 1 and the 12 volt battery positive terminal with a jumper wire.
| (Disconnected)Starter S terminal 1P connectormale terminals |
- Normal Conditions
-
- The engine cranks.
Results
- If it is abnormal, there is a problem with other related components.
- If it is normal, there is a problem with the PCM.
Body Control Module Inspection
Preconditions
- Brake pedal position switch is normal.
- External circuit is normal.
- PCM (starter switch internal circuit) is normal.
Test Procedure
- Preparation
-
- -The HDS [ALL INJECTORS STOP] is selected
- Procedure
-
- Press the brake pedal.
- Turn the vehicle to the START mode, and confirm the HDS [Starter Switch].
- Normal Conditions
-
- -The HDS [Starter Switch] changed.
Results
- If it is abnormal, there is a problem with the body control module.
Engine Assembly Inspection
Test Procedure
- If the other inspection item(s) indicated a normal condition, then it is determined that the remaining engine assembly is the cause.
Results
- There is a problem with the engine assembly.NOTE: It is a mechanical problem in the engine (excessive drag).